1 00:00:11,910 --> 00:00:14,620 Walt Guy's biography is on the website. 2 00:00:14,655 --> 00:00:16,550 I hope you've had a chance to look at it. 3 00:00:16,585 --> 00:00:23,550 I will just say briefly that I guess, of all the lecturers coming, that Walt is the only 4 00:00:25,919 --> 00:00:29,150 one who is still actually working actively for NASA. 5 00:00:29,185 --> 00:00:34,440 He is head of the Automation, Robotics and Simulation Division, division chief at the 6 00:00:34,475 --> 00:00:35,440 Johnson Space Center. 7 00:00:35,475 --> 00:00:39,210 But that is not what he's talking about there. 8 00:00:39,245 --> 00:00:46,210 He's talking about the job that he used to do for about 20 years which was head of environmental 9 00:00:46,480 --> 00:00:48,510 thermal life support and crew systems. 10 00:00:48,545 --> 00:00:53,760 And, of course, the crew system includes all the space suits and the good stuff that I 11 00:00:53,795 --> 00:00:55,950 was fortunate enough to get to use. 12 00:00:55,985 --> 00:00:59,670 So I've got a personal debt of thanks to Walt. 13 00:00:59,705 --> 00:01:04,739 Aaron, I think you wanted to say a couple of things so I will pass the microphone to 14 00:01:04,774 --> 00:01:04,989 you. 15 00:01:04,890 --> 00:01:08,340 Yes, I would like to say a few words about Walt. 16 00:01:08,375 --> 00:01:10,710 We've worked together for many years. 17 00:01:10,745 --> 00:01:17,710 And Walt Guy has the very unique capability of being not only an outstanding engineer, 18 00:01:20,440 --> 00:01:26,119 a technical person, but he also has a very unique capability of being a great or outstanding 19 00:01:26,154 --> 00:01:27,800 project manager, program manager. 20 00:01:27,835 --> 00:01:34,380 No matter what task you gave Walt, he could deliver the product on performance, on schedule 21 00:01:34,415 --> 00:01:35,130 and on time. 22 00:01:35,165 --> 00:01:36,670 He has that unique capability. 23 00:01:36,705 --> 00:01:40,369 And he's done that from the Apollo Program through the Shuttle Program. 24 00:01:40,404 --> 00:01:44,830 And I think you're really in for a treat to hear Walt talk about the environmental control 25 00:01:44,865 --> 00:01:45,280 systems. 26 00:01:45,315 --> 00:01:52,280 He has a lot of information to offer you so, without further ado, let me turn it over to 27 00:01:52,580 --> 00:01:53,000 Walt. 28 00:01:53,035 --> 00:01:54,250 Thank you, Aaron. 29 00:01:54,285 --> 00:02:00,920 As Aaron said, we worked together over several programs over a long period of time. 30 00:02:00,955 --> 00:02:02,640 I was noticing the picture. 31 00:02:02,675 --> 00:02:04,660 I'm sure that wasn't put there for me. 32 00:02:04,695 --> 00:02:08,970 But my current responsibilities are the robotic arm you see there. 33 00:02:09,005 --> 00:02:09,860 That is a shuttle arm. 34 00:02:09,895 --> 00:02:12,000 Of course there are station arms also. 35 00:02:12,035 --> 00:02:14,220 Grapple fixture over here on the left. 36 00:02:14,255 --> 00:02:21,220 And the little jet pack on the tumbling crewman there is part of my current responsibilities. 37 00:02:23,170 --> 00:02:29,280 The 20 years that Jeff mentioned, I was responsible for the development of the Shuttle spacesuit. 38 00:02:29,315 --> 00:02:36,280 So it was like it was meant for me anyway. 39 00:02:36,880 --> 00:02:40,420 What I'd like to do is talk about the design. 40 00:02:40,455 --> 00:02:44,300 I know in the syllabus it said environmental control systems. 41 00:02:44,335 --> 00:02:46,780 So where did all the rest of the stuff come from? 42 00:02:46,815 --> 00:02:52,580 If you go back in perspective, the Mercury, Gemini, Apollo Program had the classical thing 43 00:02:52,615 --> 00:02:55,640 that aerospace calls environmental control systems. 44 00:02:55,675 --> 00:02:58,980 It was basically a cabin system. 45 00:02:59,015 --> 00:03:03,840 It took care of the living quarters for the crew. 46 00:03:03,875 --> 00:03:10,840 But in the Shuttle era the responsibility of that system expanded to include more than 47 00:03:11,160 --> 00:03:18,160 just the cabin and, thus, the very long hard to say name. 48 00:03:21,840 --> 00:03:28,040 These are the subsystem elements of the environmental thermal control and life support system. 49 00:03:28,075 --> 00:03:35,040 The first area I am going to -- These are the areas, the subsystems. 50 00:03:39,860 --> 00:03:44,620 The first area is the cabin atmospheric revitalization system. 51 00:03:44,655 --> 00:03:50,030 This is a long way of saying to take care of the atmosphere in the cabin. 52 00:03:50,065 --> 00:03:56,220 Humans are pollutants and this is the system that takes care of that. 53 00:03:56,255 --> 00:04:00,620 The cabin atmospheric pressure and composition, this is obviously to maintain the pressure 54 00:04:00,655 --> 00:04:04,360 and enough oxygen for breathing. 55 00:04:04,395 --> 00:04:10,440 The third is the cabin thermal control, and that is the classical environmental control 56 00:04:10,475 --> 00:04:11,140 system. 57 00:04:11,175 --> 00:04:13,330 But, for Shuttle, we've added some functions. 58 00:04:13,365 --> 00:04:15,459 One is the water and waste management subsystem. 59 00:04:15,494 --> 00:04:22,459 There are some hygiene functions required, there are some recharge of the spacesuit's 60 00:04:22,889 --> 00:04:28,660 backpack, management of the fuel cell water system, the fuel cells of the electrical power 61 00:04:28,695 --> 00:04:31,820 supply and provide a lot of extra water. 62 00:04:31,855 --> 00:04:37,930 Also, the vehicle at this point, has a dedicated active thermal control system that takes care 63 00:04:37,965 --> 00:04:40,970 of all of the systems in the vehicle, not just the cabin systems. 64 00:04:41,005 --> 00:04:46,830 And then last is the airlock support subsystem. 65 00:04:46,865 --> 00:04:49,350 This is the EVA crewman's portal to space. 66 00:04:49,385 --> 00:04:54,330 And so the environmental thermal control and life support system covers all these areas. 67 00:04:54,365 --> 00:04:58,710 What I will do is go through each one of those. 68 00:04:58,745 --> 00:05:01,150 The first is the cabin atmospheric revitalization system. 69 00:05:01,185 --> 00:05:08,150 Its functions are CO2 and trace gas removal, humidity control, environmental cooling and 70 00:05:10,290 --> 00:05:11,780 atmospheric circulation and ventilation. 71 00:05:11,815 --> 00:05:15,900 Again, I will talk each about these. 72 00:05:15,935 --> 00:05:22,900 But I do want to mention that there is a uniqueness about space and that there is no convection 73 00:05:23,699 --> 00:05:26,470 so circulation is important. 74 00:05:26,505 --> 00:05:33,340 Also, because of the fact that there is no convection, getting rid of the body heat, 75 00:05:33,375 --> 00:05:37,480 the latent heat requires a ventilation of the crew. 76 00:05:37,515 --> 00:05:44,480 So each of these areas ended up as part of the system design. 77 00:05:45,410 --> 00:05:49,370 This is an overview silhouette of the Orbiter. 78 00:05:49,405 --> 00:05:52,230 I will use this throughout the presentation. 79 00:05:52,265 --> 00:05:57,150 As you can see, part of the system we're talking about now, the atmospheric revitalization 80 00:05:57,185 --> 00:05:59,590 system is located upfront where the crew is. 81 00:05:59,625 --> 00:06:02,710 It is beneath the floor. 82 00:06:02,745 --> 00:06:08,580 And we will be talking about the systems in the remainder of the Orbiter as we go along. 83 00:06:08,615 --> 00:06:10,590 This is a simplified schematic. 84 00:06:10,625 --> 00:06:15,770 I would like to start at the cabin fans. 85 00:06:15,805 --> 00:06:17,620 These are redundant. 86 00:06:17,655 --> 00:06:19,510 Each fan will do the job. 87 00:06:19,545 --> 00:06:26,479 The next in line is the CO2 scrubber followed by the cooler, the cabin heat exchanger. 88 00:06:26,514 --> 00:06:32,130 There is a bypass around that for control of the amount of cooling that is needed. 89 00:06:32,165 --> 00:06:37,419 As you are aware, the Shuttle can fly with few or many crewmen. 90 00:06:37,454 --> 00:06:41,630 It turns out, as time has gone on, we fly pretty much a full compliment. 91 00:06:41,665 --> 00:06:47,169 But the original design was to fly a small number of crewmen. 92 00:06:47,204 --> 00:06:48,830 Also, this does give you temperature control. 93 00:06:48,865 --> 00:06:53,419 The same heat exchanger provides the condensation of the water from the atmosphere. 94 00:06:53,454 --> 00:06:55,510 Therefore, you get humidity control. 95 00:06:55,545 --> 00:06:57,300 And then that is collected. 96 00:06:57,335 --> 00:06:58,669 The gas continues on. 97 00:06:58,704 --> 00:07:04,040 It is now chilled and is provided out to the flight deck and the middeck to the crew. 98 00:07:04,075 --> 00:07:11,040 Then the gas from the cabin is then drawn back in through some flight deck avionics 99 00:07:14,040 --> 00:07:15,440 and back through the fans. 100 00:07:15,475 --> 00:07:17,290 So this is the basic systems schematic. 101 00:07:17,325 --> 00:07:24,290 I might pause here a moment to sort of explain the role of the government in the development 102 00:07:27,900 --> 00:07:29,509 of the Shuttle. 103 00:07:29,544 --> 00:07:32,840 As you know, the prime was Rockwell. 104 00:07:32,875 --> 00:07:36,860 It was their job to build the vehicle. 105 00:07:36,895 --> 00:07:43,860 But the government philosophy, management philosophy was to have ownership of the technical 106 00:07:45,320 --> 00:07:46,570 aspects of the design. 107 00:07:46,605 --> 00:07:51,650 So we had basically no excuse. 108 00:07:51,685 --> 00:07:55,320 If it didn't work it wasn't because the contractor did something wrong. 109 00:07:55,355 --> 00:07:59,020 We had to have ownership. 110 00:07:59,055 --> 00:08:06,020 In fact, Aaron, as the project manager, would probably look to us first as the reason for 111 00:08:06,150 --> 00:08:10,630 a problem as opposed to Rockwell because we were the conscience of the program so we should 112 00:08:10,665 --> 00:08:17,630 have made sure they didn't do it wrong and provided whatever technical insight to Aaron 113 00:08:17,710 --> 00:08:22,750 to make sure he made the programmatic decisions to make sure things were not done wrong. 114 00:08:22,785 --> 00:08:28,880 Very early in the Shuttle Program, I was responsible for an engineering organization. 115 00:08:28,915 --> 00:08:35,019 And that engineering organization wanted to own the design of the environmental thermal 116 00:08:35,054 --> 00:08:36,690 control and life support system. 117 00:08:36,725 --> 00:08:43,690 We acquired a chamber. 118 00:08:48,959 --> 00:08:51,360 This is a near atmospheric chamber. 119 00:08:51,395 --> 00:08:56,740 It is a square so it is obviously not shaped like the Orbiter cabin, but the volume was 120 00:08:56,775 --> 00:08:57,300 appropriate. 121 00:08:57,335 --> 00:09:01,300 And it did allow a sealed environment for testing. 122 00:09:01,335 --> 00:09:04,269 It would take a couple of PSI delta Ps. 123 00:09:04,304 --> 00:09:07,939 That's about all it would take. 124 00:09:07,974 --> 00:09:14,939 We developed a -- [COMMENT FROM HOFFMAN], No, that was a different one. 125 00:09:15,699 --> 00:09:18,369 OK. 126 00:09:18,404 --> 00:09:24,209 We developed an environmental control system or an atmospheric revitalization control system 127 00:09:24,244 --> 00:09:27,189 and placed it inside to do early testing. 128 00:09:27,224 --> 00:09:30,459 As you can see here, this is the fan package. 129 00:09:30,494 --> 00:09:32,949 The CO2 scrubbers are here. 130 00:09:32,984 --> 00:09:34,429 Heat exchange package over here. 131 00:09:34,464 --> 00:09:41,429 And you can tell we're not current in terms of calendar-wise. 132 00:09:44,589 --> 00:09:51,589 The CO2 and trace gas removal, the requirements were to maintain less than 7.6 millimeters 133 00:09:52,720 --> 00:09:52,970 of mercury. 134 00:09:52,899 --> 00:09:55,920 This is certainly to provide a habitable environment for the crew. 135 00:09:55,955 --> 00:10:02,920 This is higher than sea level but the medics agreed that that was a completely adequate 136 00:10:03,300 --> 00:10:07,790 level for CO2. 137 00:10:07,825 --> 00:10:12,920 The CO2 absorption came from the humidified cabin gas so the system had to accommodate 138 00:10:12,955 --> 00:10:15,239 that as a feed stream. 139 00:10:15,274 --> 00:10:18,980 The absorbent selected was lithium hydroxide. 140 00:10:19,015 --> 00:10:24,420 The equation was a lithium hydroxide reacted with the CO2 to produce lithium carbonate, 141 00:10:24,455 --> 00:10:25,199 water and heat. 142 00:10:25,234 --> 00:10:29,040 And this was a single use system. 143 00:10:29,075 --> 00:10:34,439 It turns out that the lithium hydroxide was an old solution. 144 00:10:34,474 --> 00:10:41,439 The previous spacecraft had used the same solution, but pretty much their solution was 145 00:10:42,129 --> 00:10:45,689 unique purchased production of lithium hydroxide. 146 00:10:45,724 --> 00:10:51,470 When we entered the Shuttle era, we were hoping for a long duration. 147 00:10:51,505 --> 00:10:56,199 And the idea was to use the commercial products to get away from special production. 148 00:10:56,234 --> 00:10:57,579 And so we looked around. 149 00:10:57,614 --> 00:11:01,959 And the Navy was producing a screened special production run for their submarines. 150 00:11:01,994 --> 00:11:04,769 So there was a lot of use there. 151 00:11:04,804 --> 00:11:07,009 And so the production was reasonably upo. 152 00:11:07,044 --> 00:11:09,129 We decided to use the Navy grade. 153 00:11:09,164 --> 00:11:13,689 And so we brought it in and put it in the test bed that I just showed you and did some 154 00:11:13,724 --> 00:11:15,959 tests, and it didn't work worth a darn. 155 00:11:15,994 --> 00:11:22,959 You notice the loops here show that our use of the canister was much more rapid that we 156 00:11:25,800 --> 00:11:26,399 had hoped for. 157 00:11:26,434 --> 00:11:33,399 The nice beautiful deep loops here are a process that we developed to screen the Navy LiOH 158 00:11:35,540 --> 00:11:41,619 so that we didn't have to create a new production capability but were able to test the LiOH 159 00:11:41,654 --> 00:11:47,730 that came off their production line and get a LiOH that was much more humidity tolerant. 160 00:11:47,765 --> 00:11:54,730 The key here turned out to be not the chemical itself but its ability to produce good performance 161 00:11:55,550 --> 00:11:57,769 over a wide humidity range. 162 00:11:57,804 --> 00:12:04,769 So we were able to screen that and make that a viable non-special production run LiOH. 163 00:12:07,720 --> 00:12:11,139 The lithium hydroxide, I said, was an old solution. 164 00:12:11,174 --> 00:12:13,970 All previous spacecraft have been pretty short mission. 165 00:12:14,005 --> 00:12:17,389 And even the Shuttle was a short mission. 166 00:12:17,424 --> 00:12:23,029 But the specification for Shuttle said that it should have a capability of going 28 days, 167 00:12:23,064 --> 00:12:30,029 and 28 days is not a short mission, at least not in Shuttle parlance. 168 00:12:30,429 --> 00:12:35,939 The engineering part of the organization said, well, why don't we go with a regenerative 169 00:12:35,974 --> 00:12:36,189 system? 170 00:12:35,989 --> 00:12:41,399 SkyLab had just been successfully flown with a regenerative system, something that wouldn't 171 00:12:41,434 --> 00:12:46,850 have all this expendables because 28 days worth of lithium hydroxide for seven crewmen 172 00:12:46,885 --> 00:12:48,389 fills everything up with lithium hydroxide. 173 00:12:48,424 --> 00:12:51,899 There is no room for anything else. 174 00:12:51,934 --> 00:12:57,089 So we began to look at a regenerative system that could be used. 175 00:12:57,124 --> 00:12:59,449 Actually, it was proposed as part of the original Shuttle development. 176 00:12:59,484 --> 00:13:05,999 But, at that point, the 28-day mission was considered a special case and the design case 177 00:13:06,034 --> 00:13:08,170 was the shorter missions. 178 00:13:08,205 --> 00:13:11,470 And, in fact, there were even projected to be a lot of short missions. 179 00:13:11,505 --> 00:13:14,249 The idea that the Shuttle was a space truck. 180 00:13:14,284 --> 00:13:17,519 It would take stuff up, dump it out and come home. 181 00:13:17,554 --> 00:13:20,540 And so the lithium hydroxide was a lighter system than a regenerative system. 182 00:13:20,575 --> 00:13:26,299 The lithium hydroxide was placed into the vehicle as a basic design. 183 00:13:26,334 --> 00:13:32,170 But, when the Space Lab era came along, we needed longer missions. 184 00:13:32,205 --> 00:13:39,170 We flew about four or five times in this 13 to 16 day range, and those missions did require 185 00:13:42,600 --> 00:13:44,410 a lot of lithium hydroxide. 186 00:13:44,445 --> 00:13:51,259 And so it was proposed to use an absorbent that was regenerable, and the one that was 187 00:13:51,294 --> 00:13:53,939 selected was a solid amine. 188 00:13:53,974 --> 00:14:00,939 The absorbent is a polymerized ethyleneimine. 189 00:14:03,369 --> 00:14:07,299 Its designation is RNH, and I don't really know why. 190 00:14:07,334 --> 00:14:09,929 The absorption actually comes in, in two steps. 191 00:14:09,964 --> 00:14:16,660 First there is a reaction with water to create the Freon. 192 00:14:16,695 --> 00:14:23,660 And then that is then reactive with the CO2 to give you another free ion, but the CO2 193 00:14:24,730 --> 00:14:25,579 is now captured. 194 00:14:25,614 --> 00:14:30,689 The desorption then with the heat and vacuum gives you back your original amine. 195 00:14:30,724 --> 00:14:36,769 So if you pack this in a bed, and what we used was an expanded metal foam heat exchanger 196 00:14:36,804 --> 00:14:43,769 that you could fill all the holes with the solid amine and put the passages adjacent 197 00:14:44,749 --> 00:14:50,119 to each other so that you could use the heat of absorption to do your desorption on your 198 00:14:50,154 --> 00:14:51,279 other side. 199 00:14:51,314 --> 00:14:53,059 And all you would need to do is expose it to vacuum. 200 00:14:53,094 --> 00:14:55,009 It was a very simple system. 201 00:14:55,044 --> 00:14:58,660 It worked fine for the three or four missions. 202 00:14:58,695 --> 00:15:01,189 I'm not sure how many missions it was used. 203 00:15:01,224 --> 00:15:02,009 But it was an adjunct. 204 00:15:02,044 --> 00:15:05,839 It was added in, put onto the floor, and then it was taken back out when it was no longer 205 00:15:05,874 --> 00:15:08,899 needed because it was just wasted load. 206 00:15:08,934 --> 00:15:09,149 Yes. 207 00:15:09,049 --> 00:15:16,049 For the lithium hydroxide, the product LiCO3, is that a solid form or a gas form? 208 00:15:16,600 --> 00:15:18,850 No, it's a solid lithium carbonate. 209 00:15:18,885 --> 00:15:21,529 And that goes in the canisters that you remove? 210 00:15:21,564 --> 00:15:21,779 Right. 211 00:15:21,609 --> 00:15:23,600 When you remove the canister it's a big lump. 212 00:15:23,635 --> 00:15:30,600 OK. 213 00:15:31,369 --> 00:15:37,139 Finishing up the CO2 and trace removal, we go to the trace removal and use the simple 214 00:15:37,174 --> 00:15:39,249 system of activated charcoal. 215 00:15:39,284 --> 00:15:43,639 And, in fact, it is packed into the same canister that the lithium hydroxide is packed into. 216 00:15:43,674 --> 00:15:46,899 It is a single use. 217 00:15:46,934 --> 00:15:53,899 There is a configuration, I believe, now operationally where the entire canister is activated charcoal 218 00:15:54,480 --> 00:15:56,319 so it can be used for cabin gas cleanup. 219 00:15:56,354 --> 00:16:01,629 So, if you had an issue that you needed to clean the cabin up, you could do that with 220 00:16:01,664 --> 00:16:06,429 a canister just of charcoal. 221 00:16:06,464 --> 00:16:12,509 The next area is the environmental cooling and humidity control. 222 00:16:12,544 --> 00:16:16,049 I mentioned on the schematic that we have a cabin heat exchanger. 223 00:16:16,084 --> 00:16:21,769 The front part of the heat exchanger basically is your reduced cabin gas temperature. 224 00:16:21,804 --> 00:16:25,439 The backend of the heat exchanger is where the condensing occurs because we get the gas 225 00:16:25,474 --> 00:16:29,689 below the dew point and, therefore, the water drops out. 226 00:16:29,724 --> 00:16:35,499 The heat exchanger has the characteristic that, as the water collects at the outlet 227 00:16:35,534 --> 00:16:42,499 of the heat exchanger, there were some holes drilled, actually, in the thin passages so 228 00:16:44,779 --> 00:16:45,939 the water can be sucked out. 229 00:16:45,974 --> 00:16:50,489 And it has the nickname "slurper." So it slurps the water out. 230 00:16:50,524 --> 00:16:53,209 It takes about 2% of the flow. 231 00:16:53,244 --> 00:16:58,669 So, as the cabin fan produces the flow through the heat exchanger, about 2% is siphoned off 232 00:16:58,704 --> 00:16:59,350 in the slurper. 233 00:16:59,385 --> 00:17:06,350 And that carries the water to the centripetal water gas separator. 234 00:17:10,589 --> 00:17:13,140 This is a device that basically spins the airstream. 235 00:17:13,175 --> 00:17:15,230 It's an airstream with water and trained. 236 00:17:15,265 --> 00:17:16,620 It spins the airstream. 237 00:17:16,655 --> 00:17:17,940 The water goes to the outside. 238 00:17:17,975 --> 00:17:23,750 It is collected in a trough and there is a pitot tube in the trough that the water impinges 239 00:17:23,785 --> 00:17:28,070 on, and we get about a 40 PSI delta head with that. 240 00:17:28,105 --> 00:17:33,650 It's just a pump basically, a pitot pump. 241 00:17:33,685 --> 00:17:40,150 The atmospheric circulation and ventilation is the next part of the system. 242 00:17:40,185 --> 00:17:44,190 As you know, we're still in atmospheric revitalization. 243 00:17:44,225 --> 00:17:45,780 There are the redundant fans that I mentioned. 244 00:17:45,815 --> 00:17:48,660 Each fan will do the job. 245 00:17:48,695 --> 00:17:55,660 There is also flight deck and mid deck duct system. 246 00:17:55,790 --> 00:18:00,830 It looks very complicated but there are only several points I want to make here. 247 00:18:00,865 --> 00:18:04,390 This is the atmospheric revitalization system I mentioned before. 248 00:18:04,425 --> 00:18:06,000 As you see, it is below the floor. 249 00:18:06,035 --> 00:18:07,570 This is the mid deck here. 250 00:18:07,605 --> 00:18:08,860 This is the flight deck. 251 00:18:08,895 --> 00:18:12,140 So it's below the floor of the mid deck. 252 00:18:12,175 --> 00:18:16,650 The gas exits the heat exchanger. 253 00:18:16,685 --> 00:18:18,520 It goes up. 254 00:18:18,555 --> 00:18:23,710 There is some aft mid deck ventilation exhaust. 255 00:18:23,745 --> 00:18:29,420 It goes on up to the flight deck and exhausts on the flight deck. 256 00:18:29,455 --> 00:18:36,420 Also there is a section that goes on the forward side of the cabin through the forward control 257 00:18:38,040 --> 00:18:44,050 console and blows in the face of the crew. 258 00:18:44,085 --> 00:18:51,050 The return is back through some avionic areas to provide cooling, and then back down to 259 00:18:53,930 --> 00:18:55,690 the system. 260 00:18:55,725 --> 00:19:01,270 This is a complicated picture, but really it is a very simple flow system. 261 00:19:01,305 --> 00:19:07,200 This becomes important later in our discussion because good mixing turned out to be a really 262 00:19:07,235 --> 00:19:08,130 important parameter. 263 00:19:08,165 --> 00:19:12,800 Not just cooling. 264 00:19:12,835 --> 00:19:13,050 OK. 265 00:19:12,920 --> 00:19:13,450 The second. 266 00:19:13,485 --> 00:19:14,650 Remember we had six? 267 00:19:14,685 --> 00:19:16,230 This is the second element. 268 00:19:16,265 --> 00:19:19,850 This is the atmospheric pressure and composition control. 269 00:19:19,885 --> 00:19:22,470 The first job is the 14.7. 270 00:19:22,505 --> 00:19:29,470 The Shuttle selected sea level, the idea being we could not have a lot of special designed 271 00:19:32,270 --> 00:19:34,000 equipment. 272 00:19:34,035 --> 00:19:38,030 Shuttle was intended to be a less expensive spacecraft than the previous ones. 273 00:19:38,065 --> 00:19:44,010 And so a sea level atmosphere gave us no questions about human survival and gave us a lot of 274 00:19:44,045 --> 00:19:50,270 opportunity for using more standard equipment and not specially designed equipment. 275 00:19:50,305 --> 00:19:56,890 There was a requirement, though, for a PSIA total control, but this was only for an emergency 276 00:19:56,925 --> 00:19:57,450 de-orbit. 277 00:19:57,485 --> 00:20:00,610 The problem statement is that you got a hole in your cabin. 278 00:20:00,645 --> 00:20:03,080 Don't know how you got it but you have it. 279 00:20:03,115 --> 00:20:08,850 And the idea is the system has to be able to sustain the crew for a de-orbit. 280 00:20:08,885 --> 00:20:13,930 And I don't know who made up the number but 169 minutes is the number. 281 00:20:13,965 --> 00:20:16,490 We have an emergency return, 169 minutes. 282 00:20:16,525 --> 00:20:23,490 The system has to be able to accommodate that keeping the total pressure at or above 8 PSI. 283 00:20:24,660 --> 00:20:27,770 So there has to be enough flow capability, enough consumables to do that. 284 00:20:27,805 --> 00:20:32,180 The half-inch hole was a programmatic decision. 285 00:20:32,215 --> 00:20:39,180 I cannot speak for where the number exactly came from, but it probably had to do with 286 00:20:39,990 --> 00:20:45,600 meteoroid debris kind of analysis that said what type of hole you could expect. 287 00:20:45,635 --> 00:20:49,760 Anyway, that was the design for the system. 288 00:20:49,795 --> 00:20:56,700 The next aspect or element of the system is the O2/N2 partial pressure control. 289 00:20:56,735 --> 00:21:02,200 At the total pressure of 14.7, we wanted sea level which is about 3.2 PSI oxygen. 290 00:21:02,235 --> 00:21:08,280 At the 8 PSI, we wanted it to be survivable but the oxygen could be less. 291 00:21:08,315 --> 00:21:13,190 Obviously, people live in Denver so that works. 292 00:21:13,225 --> 00:21:18,130 There are also crew breathing masks which can be used in conjunction with low oxygen 293 00:21:18,165 --> 00:21:19,910 partial pressure. 294 00:21:19,945 --> 00:21:24,110 The cabin had to have both positive and negative relief. 295 00:21:24,145 --> 00:21:28,880 It had to store the oxygen and nitrogen, and it had to provide pressurization for the water 296 00:21:28,915 --> 00:21:29,620 management system. 297 00:21:29,655 --> 00:21:34,330 Remember earlier I talked about the more pervasive requirements? 298 00:21:34,365 --> 00:21:37,750 The water and waste management system now is placing requirements on the atmospheric 299 00:21:37,785 --> 00:21:42,140 pressure and composition control. 300 00:21:42,175 --> 00:21:49,140 This is a silhouette again where basically here you see the oxygen tank, which is 3300 301 00:21:51,130 --> 00:21:52,110 PSI oxygen tank. 302 00:21:52,145 --> 00:21:56,150 There are nitrogen tanks on both sides. 303 00:21:56,185 --> 00:22:00,500 These are high pressure tanks all 3300 PSI. 304 00:22:00,535 --> 00:22:04,470 The relief valves are shown here. 305 00:22:04,505 --> 00:22:08,810 And there is an O2/N2 supply panel which has all of the valves and regulators and everything 306 00:22:08,845 --> 00:22:11,350 on it. 307 00:22:11,385 --> 00:22:18,350 This system, however, though, gets most of its oxygen from the cryogenic tanks. 308 00:22:19,650 --> 00:22:21,750 So that is only just shown as an inlet. 309 00:22:21,785 --> 00:22:25,830 These tanks are basically part of the power control system. 310 00:22:25,865 --> 00:22:30,270 Electrical power is hydrogen and oxygen fuel cell. 311 00:22:30,305 --> 00:22:34,210 We use a lot less oxygen than they do so the storage was integrated. 312 00:22:34,245 --> 00:22:39,720 And then we use the oxygen for most of the uses. 313 00:22:39,755 --> 00:22:44,080 It comes from the main tanks. 314 00:22:44,115 --> 00:22:44,890 This is a schematic. 315 00:22:44,925 --> 00:22:46,520 I will start right there. 316 00:22:46,555 --> 00:22:49,680 This is the cryogenic system. 317 00:22:49,715 --> 00:22:52,380 This is the main cryogenic system. 318 00:22:52,415 --> 00:22:58,050 This is not part of the tankage of the pressure and composition control system. 319 00:22:58,085 --> 00:22:58,950 It goes through a restrictor. 320 00:22:58,985 --> 00:23:05,840 This is stored in a super critical state so the delivery is somewhat limited. 321 00:23:05,875 --> 00:23:09,840 And so this goes through a restrictor so that we don't decrease the pressure too fast in 322 00:23:09,875 --> 00:23:10,630 the cryogenic tank. 323 00:23:10,665 --> 00:23:17,190 It comes on down through a regulator that regulates down to 100 PSI. 324 00:23:17,225 --> 00:23:20,800 And that comes on down to two regulators. 325 00:23:20,835 --> 00:23:26,210 One is the normal regulator, the 14.7, and the other is the 8 PSI regulator, both of 326 00:23:26,245 --> 00:23:31,480 which are available depending on which cabin mode you're in. 327 00:23:31,515 --> 00:23:34,220 If you go over this way you will see the nitrogen. 328 00:23:34,255 --> 00:23:39,840 The nitrogen goes through its own regulator, and it is regulated at 200 PSI. 329 00:23:39,875 --> 00:23:42,460 And that's important because that is contrasted to the 100 here. 330 00:23:42,495 --> 00:23:49,460 Next the nitrogen goes through an on/off valve, a solenoid that is connected to partial pressure 331 00:23:49,540 --> 00:23:51,060 sensors of oxygen. 332 00:23:51,095 --> 00:23:58,060 And, if you're making up cabin gas, you have to make a choice as to whether you want nitrogen 333 00:23:58,690 --> 00:23:59,890 or oxygen. 334 00:23:59,925 --> 00:24:04,500 And that choice is made by this system and a simple on/off valve. 335 00:24:04,535 --> 00:24:06,540 There is no sophisticated control system. 336 00:24:06,575 --> 00:24:08,490 This is a simple on/off valve. 337 00:24:08,525 --> 00:24:14,440 If the cabin needs pressure but doesn't need oxygen then this valve is open and the 200 338 00:24:14,475 --> 00:24:17,990 PSI basically backs down the oxygen system. 339 00:24:18,025 --> 00:24:21,950 There is a check valve here, no oxygen flow because you get nitrogen. 340 00:24:21,985 --> 00:24:27,680 At the point that you need oxygen, this valve closes, then there is no 200 PSI anymore. 341 00:24:27,715 --> 00:24:30,830 Therefore, the 100 PSI provides oxygen to the regulators. 342 00:24:30,865 --> 00:24:32,500 It is a very simple design. 343 00:24:32,535 --> 00:24:38,730 Off the top of your head, what kind of failures did you have during qual test that really 344 00:24:38,765 --> 00:24:39,480 bothered you? 345 00:24:39,515 --> 00:24:46,480 The regulators were produced by Carlton, and the regulators were derivatives of regulators 346 00:24:50,210 --> 00:24:51,250 they had been building for years. 347 00:24:51,285 --> 00:24:53,500 So the regulator functions really were pretty good. 348 00:24:53,535 --> 00:25:00,500 But the early problem we had was the pressure tolerance wandered and didn't have as good 349 00:25:01,230 --> 00:25:02,020 a pressure tolerance. 350 00:25:02,055 --> 00:25:04,450 And they did make some mods to correct that. 351 00:25:04,485 --> 00:25:08,980 But the more significant issues got into flow issues. 352 00:25:09,015 --> 00:25:10,820 Their test capability was pretty limited. 353 00:25:10,855 --> 00:25:17,330 And when you're talking about very high flow cases you have to do something with the gas 354 00:25:17,365 --> 00:25:21,420 to make the regulator think that it is in an operational environment. 355 00:25:21,455 --> 00:25:27,130 And so we did a lot of testing, and I will show you that in just a second, for the high 356 00:25:27,165 --> 00:25:27,510 flow cases. 357 00:25:27,545 --> 00:25:32,600 Let's see. 358 00:25:32,635 --> 00:25:33,490 There is a redundant system. 359 00:25:33,525 --> 00:25:37,360 It is not shown in this schematic but there are two of these, just like this. 360 00:25:37,395 --> 00:25:40,610 This is the pressurization for the water and waste management system you see here. 361 00:25:40,645 --> 00:25:47,610 I would say there is a crossover to the redundant system so that you can do mix and match. 362 00:25:48,440 --> 00:25:54,700 If you have a problem in both systems, you can mix and match the capabilities. 363 00:25:54,735 --> 00:25:59,600 Also, the oxygen system provides the emergency breathing system. 364 00:25:59,635 --> 00:26:04,380 It also provides oxygen to the air lock for recharge of the backpack. 365 00:26:04,415 --> 00:26:05,190 We will talk about that later. 366 00:26:05,225 --> 00:26:09,010 And I believe that's it. 367 00:26:09,045 --> 00:26:11,320 So, for normal pressure, we have 14.7. 368 00:26:11,355 --> 00:26:17,750 And you have the automatic pressure regulator, basically on/off valve and the regulator. 369 00:26:17,785 --> 00:26:24,750 The partial pressure is controlled by the 3.2 PSI which is the solenoid that controls 370 00:26:25,450 --> 00:26:25,700 that. 371 00:26:25,640 --> 00:26:29,080 It is a very simple system. 372 00:26:29,115 --> 00:26:36,080 The oxygen partial pressure does have another set point at the PSIA goes down to 2.45 PSI. 373 00:26:36,380 --> 00:26:38,510 And I will show you that in a minute. 374 00:26:38,545 --> 00:26:44,270 For cabin pressure relief, the problem statement really is why do you need relief? 375 00:26:44,305 --> 00:26:46,600 Well, what if one of those lines breaks? 376 00:26:46,635 --> 00:26:48,770 You've got 3300 PSI tankage. 377 00:26:48,805 --> 00:26:52,480 It is all plumed together. 378 00:26:52,515 --> 00:26:57,900 The crew, God forbid, step on a line and break it, and now you've got all this nitrogen rushing 379 00:26:57,935 --> 00:26:58,390 in. 380 00:26:58,425 --> 00:27:00,600 You don't want the cabin to explode, right? 381 00:27:00,635 --> 00:27:03,520 So you need a relief valve. 382 00:27:03,555 --> 00:27:05,630 And the relief valve was set at 16.2. 383 00:27:05,665 --> 00:27:11,810 And, again, that is one of the high flow cases that we ended up testing. 384 00:27:11,845 --> 00:27:14,070 The system was designed with three relief valves. 385 00:27:14,105 --> 00:27:15,340 Any tool will do the job. 386 00:27:15,375 --> 00:27:17,930 That is just a redundancy philosophy. 387 00:27:17,965 --> 00:27:23,220 Sometimes you will see two items where either one does the job. 388 00:27:23,255 --> 00:27:28,300 In this case, this is a very critical issue so there is a double redundancy here. 389 00:27:28,335 --> 00:27:34,970 For the negative pressure protection, there is an 8 PSI delta relief valve. 390 00:27:35,005 --> 00:27:36,710 In fact, there are three of those. 391 00:27:36,745 --> 00:27:40,380 You don't need the two to operate, but there are three. 392 00:27:40,415 --> 00:27:43,600 This is for the return that I just showed you. 393 00:27:43,635 --> 00:27:50,600 If you come back with a hole in the cabin, the cabin is at 8 PSI, you cannot reverse 394 00:27:50,620 --> 00:27:51,380 flow through that hole. 395 00:27:51,415 --> 00:27:52,890 That is not going to work. 396 00:27:52,925 --> 00:27:56,500 You don't want the cabin imploding on the crew so you've got to make up, as you come 397 00:27:56,535 --> 00:28:00,740 in the lower altitude, obviously the higher pressure, you've got to get that gas back 398 00:28:00,775 --> 00:28:01,510 in the cabin. 399 00:28:01,545 --> 00:28:07,309 So that's what that is for. 400 00:28:07,344 --> 00:28:08,050 OK. 401 00:28:08,085 --> 00:28:14,300 This is the other pressure vessel that was used as a test site. 402 00:28:14,335 --> 00:28:18,400 This was called the Environmental Test Article. 403 00:28:18,435 --> 00:28:21,490 Rockwell gave it that name. 404 00:28:21,525 --> 00:28:27,130 What they planned to do with this device, when they built it, was to do all the wiring 405 00:28:27,165 --> 00:28:28,840 runs and the plumbing runs in there. 406 00:28:28,875 --> 00:28:30,220 It was going to be a mockup. 407 00:28:30,255 --> 00:28:33,490 It turned out they built a rather beefy tank. 408 00:28:33,525 --> 00:28:36,470 In fact, maybe they got one very inexpensively. 409 00:28:36,505 --> 00:28:39,400 I'm not sure how they ended up with it, but they got it. 410 00:28:39,435 --> 00:28:43,340 They did do all the secondary structure, so it had the right shape inside. 411 00:28:43,375 --> 00:28:46,740 And so it turned out they didn't end up using it. 412 00:28:46,775 --> 00:28:50,360 They went onto other methods. 413 00:28:50,395 --> 00:28:54,150 And so it ended up leftover in the program. 414 00:28:54,185 --> 00:28:59,770 We convinced Aaron that he ought to give it to us, and he did. 415 00:28:59,805 --> 00:29:03,240 This is what it looks like in cutaway. 416 00:29:03,275 --> 00:29:08,330 You see here all the secondary structure, it was in boxes but we put it all in. 417 00:29:08,365 --> 00:29:12,590 Foamed it in so that the volume was right, so the cabin volume was essentially perfect. 418 00:29:12,625 --> 00:29:14,380 It had the flight deck. 419 00:29:14,415 --> 00:29:15,150 It had the mid deck. 420 00:29:15,185 --> 00:29:17,670 It had the lower deck for the environmental control system. 421 00:29:17,705 --> 00:29:21,430 But we also asked Aaron to give us the cert hardware, which he did. 422 00:29:21,465 --> 00:29:25,340 So we had the cert hardware underneath the floor. 423 00:29:25,375 --> 00:29:30,190 And the pressure control system we're talking about, actually, is on this back wall. 424 00:29:30,225 --> 00:29:32,690 That is a picture of it. 425 00:29:32,725 --> 00:29:35,270 What we did is faithfully run the lines. 426 00:29:35,305 --> 00:29:39,710 In fact, we even use the same line material, same fittings, same everything. 427 00:29:39,745 --> 00:29:46,710 So we faithfully duplicated inside this test article the volume and the geometry and the 428 00:29:47,180 --> 00:29:48,290 system. 429 00:29:48,325 --> 00:29:50,720 All the ventilation ducts you saw, all those were in place. 430 00:29:50,755 --> 00:29:57,720 We will come back to it later, but you'll notice on the back wall of this test facility 431 00:29:59,900 --> 00:30:02,200 there is an airlock hatch. 432 00:30:02,235 --> 00:30:04,720 And later on I will tell you where that goes. 433 00:30:04,755 --> 00:30:11,720 But this is the control panel and the nitrogen/oxygen system. 434 00:30:14,150 --> 00:30:17,210 This is test data. 435 00:30:17,245 --> 00:30:20,110 We did some testing to see how the system worked. 436 00:30:20,145 --> 00:30:23,210 This was testing of basically the on/off oxygen control system. 437 00:30:23,245 --> 00:30:27,100 Let me see if I can walk through this simply. 438 00:30:27,135 --> 00:30:31,340 We're working total pressure here, oxygen partial pressure here. 439 00:30:31,375 --> 00:30:36,280 During this first interval the oxygen is on. 440 00:30:36,315 --> 00:30:38,470 What we're doing here is we're breathing it down. 441 00:30:38,505 --> 00:30:45,470 And, when we hit the lower limit so that the regulator wants to do something, then the 442 00:30:45,910 --> 00:30:49,350 oxygen partial pressure starts up because the regulator comes on. 443 00:30:49,385 --> 00:30:52,350 Now, the total pressure is maintained because that is what the regulator is supposed to 444 00:30:52,385 --> 00:30:53,630 do, maintain total pressure. 445 00:30:53,665 --> 00:30:57,370 But as it maintains the total pressure it is doing it with oxygen and, therefore, the 446 00:30:57,405 --> 00:30:59,070 partial pressure is going up. 447 00:30:59,105 --> 00:31:06,070 When it is satisfied, that is enough partial pressure of oxygen, then the solenoid valve 448 00:31:07,309 --> 00:31:09,530 opens and you see the nitrogen come on. 449 00:31:09,565 --> 00:31:13,650 Now, you remember the nitrogen feed was at 300 PSI versus 200 PSI. 450 00:31:13,685 --> 00:31:15,460 So there is a little jump. 451 00:31:15,495 --> 00:31:18,650 That is just a mechanical artifact of the regulator. 452 00:31:18,685 --> 00:31:23,570 If you change the inlet pressure it regulates slightly differently because it is a balance 453 00:31:23,605 --> 00:31:25,059 system. 454 00:31:25,094 --> 00:31:27,070 You see a little jump there. 455 00:31:27,105 --> 00:31:32,140 And then, during this period, the pressure is maintained. 456 00:31:32,175 --> 00:31:35,790 But we're breathing off the oxygen because we've got the oxygen fenced off now. 457 00:31:35,825 --> 00:31:40,860 And then when the pressure is satisfied and the solenoid goes back the other way then 458 00:31:40,895 --> 00:31:43,090 we again start the oxygen again. 459 00:31:43,125 --> 00:31:44,450 So the system worked quite well. 460 00:31:44,485 --> 00:31:49,330 If you notice the tolerance band spec-wise was pretty wide, the system operated on a 461 00:31:49,365 --> 00:31:51,010 very narrow brand so we were very pleased with that. 462 00:31:51,045 --> 00:31:54,120 Normally that is important. 463 00:31:54,155 --> 00:31:59,659 Not only because it shows you that you do have a good sensitive system, but you cannot 464 00:31:59,694 --> 00:32:04,309 -- Mechanical hardware, electrical hardware, either one never operates down the middle 465 00:32:04,344 --> 00:32:05,050 always. 466 00:32:05,085 --> 00:32:06,610 There is drift. 467 00:32:06,645 --> 00:32:12,860 You need a little tolerance in your band here to have a decent system design. 468 00:32:12,895 --> 00:32:13,110 Yes. 469 00:32:13,080 --> 00:32:18,950 Does this change a lot when you have the crew performing high metabolic activity? 470 00:32:18,985 --> 00:32:21,650 The cabin is so large that it really doesn't know. 471 00:32:21,685 --> 00:32:26,450 The cycles would be different, obviously, because you consume more oxygen, you would 472 00:32:26,485 --> 00:32:27,120 need more oxygen. 473 00:32:27,155 --> 00:32:31,370 So the on/off cycle would favor longer oxygen cycles. 474 00:32:31,405 --> 00:32:37,150 But, in the big picture, there is really not a lot of change. 475 00:32:37,185 --> 00:32:38,640 What was this time period? 476 00:32:38,675 --> 00:32:43,510 It looks like this was about three hours maybe. 477 00:32:43,545 --> 00:32:46,730 That might go to two hours for a cycle. 478 00:32:46,765 --> 00:32:47,860 I mean not really very much. 479 00:32:47,895 --> 00:32:48,760 Sorry. 480 00:32:48,795 --> 00:32:55,000 Does microgravity have much effect on circulation? 481 00:32:55,035 --> 00:33:01,050 There is no circulation in microgravity. 482 00:33:01,085 --> 00:33:04,890 It just lays there. 483 00:33:04,925 --> 00:33:10,910 You push it or it doesn't go. 484 00:33:10,945 --> 00:33:15,690 Diffusion is a driving force, so if you're really, really patient, even at zero G you 485 00:33:15,725 --> 00:33:20,530 can wait, but you cannot stay alive that way. 486 00:33:20,565 --> 00:33:27,530 But, yes, you do have to have ventilation. 487 00:33:29,080 --> 00:33:30,990 Still in the atmospheric pressure and composition control. 488 00:33:31,025 --> 00:33:32,880 This is the emergency breathing equipment. 489 00:33:32,915 --> 00:33:36,710 We used plug-in face masks. 490 00:33:36,745 --> 00:33:43,710 There are some uses for the mask that require a carry on bottle to give portability, but 491 00:33:44,570 --> 00:33:46,429 the vehicle does have plug-in capability. 492 00:33:46,464 --> 00:33:49,059 The masks were purge-type masks. 493 00:33:49,094 --> 00:33:54,780 You're probably not familiar much with masks, but there is a mask called a rebreather which 494 00:33:54,815 --> 00:33:59,120 basically your lung power does all the work and you only purge enough to keep the CO2 495 00:33:59,155 --> 00:34:00,920 down and you keep rebreathing. 496 00:34:00,955 --> 00:34:07,090 And then the purge-type is every breath is a fresh breath, and you then exhale and the 497 00:34:07,125 --> 00:34:08,740 gas goes out in the cabin. 498 00:34:08,775 --> 00:34:12,109 And that's the type that this is because the cabin needs the oxygen. 499 00:34:12,144 --> 00:34:13,280 I mean it's not going anywhere bad. 500 00:34:13,315 --> 00:34:15,389 It is OK that it's not completely spent. 501 00:34:15,424 --> 00:34:16,530 It's good. 502 00:34:16,565 --> 00:34:22,269 That's like a scuba mask, right? 503 00:34:22,304 --> 00:34:23,879 I don't scuba. 504 00:34:23,914 --> 00:34:24,179 Sorry. 505 00:34:24,214 --> 00:34:28,139 But I think the answer is yes. 506 00:34:28,174 --> 00:34:30,730 With scuba, you take in the air and then you blow it all out. 507 00:34:30,765 --> 00:34:37,579 I mean there are scuba rebreathing systems, but the typical scuba gear is not. 508 00:34:37,614 --> 00:34:42,339 Rather than raising your hand, if you make a noise of some kind. 509 00:34:42,374 --> 00:34:42,919 Sorry. 510 00:34:42,954 --> 00:34:46,869 I don't mean to ignore you. 511 00:34:46,904 --> 00:34:52,539 The mask can be used in a contaminated environment and the mask can be used if the concentration 512 00:34:52,574 --> 00:34:58,999 of O2 is low to give you a better oxygen level. 513 00:34:59,034 --> 00:35:03,160 This is the PSIA test that we did. 514 00:35:03,195 --> 00:35:03,940 Actually, a series of tests. 515 00:35:03,975 --> 00:35:05,549 But this is data from one. 516 00:35:05,584 --> 00:35:08,880 As you see, we started up in the 14.7 range. 517 00:35:08,915 --> 00:35:10,239 We simulated the hole. 518 00:35:10,274 --> 00:35:13,150 The pressure immediately starts down. 519 00:35:13,185 --> 00:35:20,150 The partial pressure of oxygen we let degrade to about the 2.2 range. 520 00:35:22,849 --> 00:35:24,779 This is a different set point. 521 00:35:24,814 --> 00:35:27,130 Remember I told you on the oxygen sensors we have two set points? 522 00:35:27,165 --> 00:35:28,539 This is the second set point. 523 00:35:28,574 --> 00:35:32,039 And so we have the lower oxygen partial pressure. 524 00:35:32,074 --> 00:35:33,339 The system came down. 525 00:35:33,374 --> 00:35:40,339 The PSIA regulator, which is always online, captured the pressure decay, caught it, and 526 00:35:40,589 --> 00:35:45,099 the solenoid valve popped back and forth to keep the oxygen OK because we're losing now. 527 00:35:45,134 --> 00:35:47,019 We're going out this half-inch hole. 528 00:35:47,054 --> 00:35:48,789 And the system worked just fine. 529 00:35:48,824 --> 00:35:53,900 This did have the crew on the masks because that is livable, you can live there, but the 530 00:35:53,935 --> 00:35:54,900 mask is a better environment. 531 00:35:54,935 --> 00:36:01,559 This is a mask case. 532 00:36:01,594 --> 00:36:03,809 This was a requirement that came on later. 533 00:36:03,844 --> 00:36:05,059 The design is the design now. 534 00:36:05,094 --> 00:36:12,059 The vehicle exists so we have to now operate the vehicle with accommodations for operationally 535 00:36:13,470 --> 00:36:15,489 what we want to do with it. 536 00:36:15,524 --> 00:36:20,630 And a new requirement developed and was imposed on the vehicle. 537 00:36:20,665 --> 00:36:25,059 And that requirement had to do with the space suit for the EVA operation. 538 00:36:25,094 --> 00:36:28,880 The Shuttle spacesuits are basically 100% O2. 539 00:36:28,915 --> 00:36:33,900 And the classical way of going EVA from a sea level environment was a four hour prebreathe. 540 00:36:33,935 --> 00:36:40,900 Actually, as much as six hours depending on how conservative the medics were at the time, 541 00:36:44,569 --> 00:36:50,230 that number varied around some, to prevent bends. 542 00:36:50,265 --> 00:36:56,210 But it was determined that if you accommodized at 9 PSI for about 12 hours then you only 543 00:36:56,245 --> 00:36:58,249 required a really short prebreathe. 544 00:36:58,284 --> 00:37:04,809 And the suit-up time, which gave you 30 to 40 minutes, actually gave you sort of a free 545 00:37:04,844 --> 00:37:09,200 tune-up to your prebreathe as part of your suit-up operation. 546 00:37:09,235 --> 00:37:14,950 And so that was viewed as a much better way to do EVAs than the previous way. 547 00:37:14,985 --> 00:37:19,720 The masks are useful but are not very comfortable. 548 00:37:19,755 --> 00:37:22,660 So, if you have to keep them on for a long period of time, they're not very comfortable 549 00:37:22,695 --> 00:37:24,059 at all. 550 00:37:24,094 --> 00:37:29,589 Also the medics were very concerned about mask leakage, that if there was any nitrogen 551 00:37:29,624 --> 00:37:33,249 inflow that that could break the prebreathe. 552 00:37:33,284 --> 00:37:35,190 But our system isn't designed for 9. 553 00:37:35,225 --> 00:37:41,529 We have a 14.7 and an eight, but we don't have a 9, so we needed a manual procedure. 554 00:37:41,564 --> 00:37:45,259 But before that could be accepted there were some issues that had to be evaluated. 555 00:37:45,294 --> 00:37:50,099 And we had to do testing on each of these issues. 556 00:37:50,134 --> 00:37:52,829 The first is the flow rate acceptability at 9 PSI. 557 00:37:52,864 --> 00:37:57,650 Obviously, the less dense gas you're not going to get the same mask flow rate. 558 00:37:57,685 --> 00:38:01,910 And we had to make sure that that ventilation was going to be adequate. 559 00:38:01,945 --> 00:38:06,279 And testing proved that it was. 560 00:38:06,314 --> 00:38:07,690 The next is a thermal acceptability. 561 00:38:07,725 --> 00:38:09,440 There are really two aspects to this. 562 00:38:09,475 --> 00:38:15,119 One is the fan itself is cooled by the environment, so if the environment doesn't provide as much 563 00:38:15,154 --> 00:38:17,430 cooling to fan itself it could overheat. 564 00:38:17,465 --> 00:38:24,430 Also, the electronic equipment, some of which is air cooled, the less dense gas could be 565 00:38:25,039 --> 00:38:26,309 a problem there. 566 00:38:26,344 --> 00:38:28,809 It turned out that could be controlled with load control. 567 00:38:28,844 --> 00:38:33,559 That could off load power and make that acceptable. 568 00:38:33,594 --> 00:38:38,549 The CO2 performance at 9 PSI, we needed to make sure that was OK. 569 00:38:38,584 --> 00:38:42,440 It turned out that, of course, the 9 PSI case, we don't care about the lithium hydroxide. 570 00:38:42,475 --> 00:38:45,190 The purge flow is so great there is no CO2 problem. 571 00:38:45,225 --> 00:38:50,150 But at 9 PSI for 12 hours you have to get performance out of the lithium hydroxide. 572 00:38:50,185 --> 00:38:52,059 So we checked that and that worked out fine. 573 00:38:52,094 --> 00:38:55,569 And the last item was the ventilation adequacy. 574 00:38:55,604 --> 00:38:57,170 We do have a press and depress. 575 00:38:57,205 --> 00:38:59,069 You've got to come down to 9 and you've got to go back. 576 00:38:59,104 --> 00:39:01,799 And both of those adjust the gas mixture. 577 00:39:01,834 --> 00:39:05,619 And so we wanted to prove that that was OK. 578 00:39:05,654 --> 00:39:10,829 And so we went to the facility that we were talking about and ran this profile. 579 00:39:10,864 --> 00:39:17,299 Now, this profile was created by our-- yes? 580 00:39:17,334 --> 00:39:24,299 [AUDIENCE QUESTION] 581 00:39:25,769 --> 00:39:27,119 Well, that's what I just said. 582 00:39:27,154 --> 00:39:27,890 Yes, it does. 583 00:39:27,925 --> 00:39:33,069 The air-cooled equipment is going to run hot. 584 00:39:33,104 --> 00:39:39,309 If you want to cool that equipment, it will become a little clearer later, but the equipment 585 00:39:39,344 --> 00:39:41,200 is in equipment bays. 586 00:39:41,235 --> 00:39:46,299 And so, with the less dense gas, you need to have some of that equipment turned off 587 00:39:46,334 --> 00:39:49,249 so that the cooling that is available is adequate. 588 00:39:49,284 --> 00:39:52,539 So you do load control, get rid of some of the electronics. 589 00:39:52,574 --> 00:39:59,539 And, therefore, the air that's left, the atmosphere that is left can cool the equipment. 590 00:40:01,839 --> 00:40:02,700 And then when do you increase the pressure back to normal after the EVA? 591 00:40:02,735 --> 00:40:03,150 After the 12 hours. 592 00:40:03,185 --> 00:40:07,769 No, actually it's before the EVA. 593 00:40:07,804 --> 00:40:10,039 Well, I'm not sure what they do now. 594 00:40:10,074 --> 00:40:14,039 When you're all finished with your EVAs then you bring the cabin back. 595 00:40:14,074 --> 00:40:17,680 Because, typically, you do multiple EVAs. 596 00:40:17,715 --> 00:40:23,130 And so, from one day to the next, you just keep the cabin at, actually, we use 10.2 now 597 00:40:23,165 --> 00:40:28,819 rather than 9, but I think you have to certify it for 9, right? 598 00:40:28,854 --> 00:40:31,180 This was an early certification for 9. 599 00:40:31,215 --> 00:40:31,720 Yes. 600 00:40:31,755 --> 00:40:38,700 But wouldn't it have been easier to simply design the whole system for 9 from the beginning 601 00:40:38,735 --> 00:40:43,279 if you had [OVERLAPPING VOICES]? 602 00:40:43,314 --> 00:40:44,710 Well, this was not a Shuttle requirement. 603 00:40:44,745 --> 00:40:50,440 This was an operational requirement that occurred after the Shuttle specifications were set. 604 00:40:50,475 --> 00:40:52,160 You're correct. 605 00:40:52,195 --> 00:40:57,410 If we knew it ahead of time it would have been much easier to do it all for 9 PSIs, 606 00:40:57,445 --> 00:40:59,079 exactly. 607 00:40:59,114 --> 00:41:01,369 It would have just been a third condition. 608 00:41:01,404 --> 00:41:04,470 But, as Jeff pointed out, we changed our mind. 609 00:41:04,505 --> 00:41:09,989 The first was 9 and now we're at 10.2, so we're not consistent. 610 00:41:10,024 --> 00:41:12,069 As we learn, we change our mind. 611 00:41:12,104 --> 00:41:17,229 And the 10.2 was selected later. 612 00:41:17,264 --> 00:41:22,829 Our mission operations people that do the crew time lining and all, they created this 613 00:41:22,864 --> 00:41:23,079 procedure. 614 00:41:22,829 --> 00:41:24,130 And so we tested it. 615 00:41:24,165 --> 00:41:26,339 This has a simple depress cycle. 616 00:41:26,374 --> 00:41:27,640 You come from 14.7. 617 00:41:27,675 --> 00:41:32,220 You hesitate at about 11 and replenish the oxygen. 618 00:41:32,255 --> 00:41:34,029 You do that twice. 619 00:41:34,064 --> 00:41:39,559 You then do manual control down at the 9 psi level. 620 00:41:39,594 --> 00:41:46,559 You notice the oxygen partial pressure here is always maintained by these adjustments, 621 00:41:49,749 --> 00:41:53,269 and also during the manual period you select what you want. 622 00:41:53,304 --> 00:41:58,430 And then when you come back, the procedure was to increase the nitrogen and then finish 623 00:41:58,465 --> 00:42:00,190 the top off with oxygen. 624 00:42:00,225 --> 00:42:07,190 That was thought to be completely acceptable because the oxygen level, at this point, is 625 00:42:07,225 --> 00:42:07,869 completely viable. 626 00:42:07,904 --> 00:42:14,239 And so doing the nitrogen first and topping it off with oxygen was thought to be an acceptable 627 00:42:14,274 --> 00:42:16,319 way to operate. 628 00:42:16,354 --> 00:42:22,690 So we did the test and this is what happened. 629 00:42:22,725 --> 00:42:26,329 We were all nice and comfortable with our oxygen partial pressure. 630 00:42:26,364 --> 00:42:32,170 And you see the area next to where we were repressing. 631 00:42:32,205 --> 00:42:35,729 We depleted the oxygen substantially. 632 00:42:35,764 --> 00:42:40,559 And the mid deck and even the flight deck, we depleted the oxygen. 633 00:42:40,594 --> 00:42:43,150 And I've only shown you half the data. 634 00:42:43,185 --> 00:42:47,720 If you look at the rest of the data, you see where the oxygen went. 635 00:42:47,755 --> 00:42:52,479 These equipment bays that I mentioned earlier, the avionics bays and other equipment bays 636 00:42:52,514 --> 00:42:58,089 are basically isolated volumes from the cabin. 637 00:42:58,124 --> 00:43:04,029 So, as the pressure comes up, what you're doing is you're pressurizing these areas with 638 00:43:04,064 --> 00:43:11,029 cabin gas, which is oxygen and nitrogen, you're pressurizing these areas with nitrogen only. 639 00:43:11,369 --> 00:43:14,700 Basically, you are depleting the partial pressure here. 640 00:43:14,735 --> 00:43:16,999 You're increasing the partial pressure here. 641 00:43:17,034 --> 00:43:17,940 You remember partial pressure. 642 00:43:17,975 --> 00:43:19,009 You just count the molecules. 643 00:43:19,044 --> 00:43:21,019 That's all you have to do. 644 00:43:21,054 --> 00:43:27,059 Basically, we're putting more oxygen molecules here and we're taking them out of these areas. 645 00:43:27,094 --> 00:43:30,970 And, therefore, they are going down. 646 00:43:31,005 --> 00:43:33,109 This is just a picture of one of the bays. 647 00:43:33,144 --> 00:43:35,269 You see all the empty space around the equipment. 648 00:43:35,304 --> 00:43:38,690 That is where the gas is. 649 00:43:38,725 --> 00:43:43,440 We came up with an alternate procedure which is to simultaneously put the oxygen and nitrogen 650 00:43:43,475 --> 00:43:45,039 in together. 651 00:43:45,074 --> 00:43:49,049 And, of course, there is the 9 back to 14.7. 652 00:43:49,084 --> 00:43:50,589 And you notice that solved the problem. 653 00:43:50,624 --> 00:43:56,999 There is still some dip at the supply area because the mixture is lean. 654 00:43:57,034 --> 00:44:02,970 We need from 9 to 14.7, 5.7 PSI total pressure increase. 655 00:44:03,005 --> 00:44:08,279 But we only need 2.5 up to 3.2 oxygen. 656 00:44:08,314 --> 00:44:11,589 This is a mixture, but it's a lean mixture. 657 00:44:11,624 --> 00:44:18,029 So there is still some slight loss, but the only area that came under an issue is near 658 00:44:18,064 --> 00:44:21,630 the inlet where the O2/N2 supply panel is. 659 00:44:21,665 --> 00:44:23,640 And, of course, you can just avoid that area. 660 00:44:23,675 --> 00:44:28,599 Well, I should say that that area happens to be right around the bathroom. 661 00:44:28,634 --> 00:44:34,499 And so, before we repressurized the Shuttle, the commander would say anybody who has to 662 00:44:34,534 --> 00:44:41,369 use the bathroom use it now because for about ten, fifteen minutes, while we're depressurizing, 663 00:44:41,404 --> 00:44:44,640 it's off limits. 664 00:44:44,675 --> 00:44:44,950 OK. 665 00:44:44,985 --> 00:44:46,789 Next item. 666 00:44:46,824 --> 00:44:52,509 This is the water and waste management area. 667 00:44:52,544 --> 00:44:55,739 This is one of the six items. 668 00:44:55,774 --> 00:44:59,119 We have potable and waste water inventory management. 669 00:44:59,154 --> 00:45:03,170 We're continually producing potable water, as you know, and waste water. 670 00:45:03,205 --> 00:45:07,400 We have to dump them, we have to use them, so that is part of the requirement of this 671 00:45:07,435 --> 00:45:07,650 system. 672 00:45:07,400 --> 00:45:14,400 We have to store water for drinking, food prep and waste water storage. 673 00:45:16,119 --> 00:45:19,200 It has to be dumped to space. 674 00:45:19,235 --> 00:45:21,650 Commode and urinal for human waste collection. 675 00:45:21,685 --> 00:45:26,650 And we provide water for an evaporative heat sink, which we will talk about later, called 676 00:45:26,685 --> 00:45:28,210 the flash evaporator. 677 00:45:28,245 --> 00:45:28,749 Yes. 678 00:45:28,784 --> 00:45:32,479 This is an outstanding example of systems engineers, this total system that Walt is 679 00:45:32,514 --> 00:45:32,729 talking about. 680 00:45:32,479 --> 00:45:39,279 We can really see the interaction between all the systems and the spacecraft. 681 00:45:39,314 --> 00:45:44,109 This really is a systems engineering problem. 682 00:45:44,144 --> 00:45:50,009 Potable water, we take all the fuel cell byproduct water and use it. 683 00:45:50,044 --> 00:45:53,029 So it is basically in a fluent to the power system. 684 00:45:53,064 --> 00:46:00,029 We do have a launch storage capability for water and we do provide sterilization. 685 00:46:00,140 --> 00:46:02,269 The sterilization is iodine. 686 00:46:02,304 --> 00:46:08,670 We started out designing a silver ion system. 687 00:46:08,705 --> 00:46:15,130 It turned out that we had manufacturing problems and the company ended up going out of business, 688 00:46:15,165 --> 00:46:16,450 so we reverted to iodine. 689 00:46:16,485 --> 00:46:20,029 The Lunar Module used iodine. 690 00:46:20,064 --> 00:46:25,549 Waste water, the condensate from the cabin humidity control and urine and the urine pretreat. 691 00:46:25,584 --> 00:46:32,349 Urine has to be pretreated to bind the urea. 692 00:46:32,384 --> 00:46:33,619 If you don't, you get a lot of ammonia. 693 00:46:33,654 --> 00:46:37,150 It uses a chemical called Oxzone. 694 00:46:37,185 --> 00:46:39,999 It's an acid. 695 00:46:40,034 --> 00:46:44,829 I'm not really sure what it is. 696 00:46:44,864 --> 00:46:46,729 This is where the system is located. 697 00:46:46,764 --> 00:46:50,680 This is one of the simpler schematics. 698 00:46:50,715 --> 00:46:53,519 The water tanks are here. 699 00:46:53,554 --> 00:46:55,019 The water comes from the fuel cell. 700 00:46:55,054 --> 00:47:02,019 As I said, by the way, the delivery is about 150 degrees and 60 psi. 701 00:47:08,880 --> 00:47:11,869 So there is a lot of hydrogen dissolved in the water. 702 00:47:11,904 --> 00:47:16,989 The water is collected in the fuel cells on the hydrogen side, so there is a lot of hydrogen. 703 00:47:17,024 --> 00:47:19,839 There is a hydrogen separator here. 704 00:47:19,874 --> 00:47:22,890 Otherwise, your tanks would end up full of hydrogen which is what you don't want. 705 00:47:22,925 --> 00:47:24,460 You will get water in the tanks. 706 00:47:24,495 --> 00:47:29,220 The hydrogen separator is a silver palladium metal. 707 00:47:29,255 --> 00:47:30,839 It is catalyzed. 708 00:47:30,874 --> 00:47:34,200 It is basically porous to hydrogen but not to water. 709 00:47:34,235 --> 00:47:38,410 If you expose the backside to the vacuum it pulls the hydrogen off and the water goes 710 00:47:38,445 --> 00:47:38,960 through just fine. 711 00:47:38,995 --> 00:47:45,960 I will say that there still is a rather high gas content in the water that you drink. 712 00:47:48,859 --> 00:47:53,719 And that gas, of course, evolves once it gets inside your stomach with predictable results. 713 00:47:53,754 --> 00:47:55,049 [LAUGHTER] 714 00:47:55,084 --> 00:47:55,299 Yes. 715 00:47:55,210 --> 00:47:59,920 In fact, all sorts of systems that Jeff could explain. 716 00:47:59,955 --> 00:48:04,700 They have slinger systems and all sorts of systems to get separation because it is not 717 00:48:04,735 --> 00:48:10,489 really possible to get all the gas out of the water. 718 00:48:10,524 --> 00:48:11,829 OK. 719 00:48:11,864 --> 00:48:13,239 There is a dump system. 720 00:48:13,274 --> 00:48:16,569 There is a potable waste dump to vacuum. 721 00:48:16,604 --> 00:48:22,119 There is also a vacuum vent, which I will show you what that is all about. 722 00:48:22,154 --> 00:48:25,710 And then the flash evaporator that I mentioned, and I will mention more later, is in the back 723 00:48:25,745 --> 00:48:32,079 of the vehicle and it has a redundant water feed system both sides. 724 00:48:32,114 --> 00:48:33,319 This is a schematic. 725 00:48:33,354 --> 00:48:34,700 Start at the same place. 726 00:48:34,735 --> 00:48:39,529 Water from the fuel cells goes through the hydrogen separator and then into this bank 727 00:48:39,564 --> 00:48:40,910 of tanks. 728 00:48:40,945 --> 00:48:41,989 The tanks are pressurized. 729 00:48:42,024 --> 00:48:45,119 They are yellow bellows tanks. 730 00:48:45,154 --> 00:48:47,190 On the back side of the bellows is nitrogen. 731 00:48:47,225 --> 00:48:52,219 On the forward side, of course, is the potable water. 732 00:48:52,254 --> 00:48:56,440 There is a hydrophobic filter on the downside of each tank. 733 00:48:56,475 --> 00:49:02,029 If a bellows were to leak, you don't want water into your nitrogen system. 734 00:49:02,064 --> 00:49:05,109 So this is a filter to prevent that. 735 00:49:05,144 --> 00:49:07,869 I mentioned the twin flash evaporator feeds. 736 00:49:07,904 --> 00:49:09,229 There they are. 737 00:49:09,264 --> 00:49:11,960 This is the dump nozzle here. 738 00:49:11,995 --> 00:49:16,839 The potable water system provides water to the crew so there is a regular water interface 739 00:49:16,874 --> 00:49:18,339 and a chilled water interface here. 740 00:49:18,374 --> 00:49:21,450 I believe that is it. 741 00:49:21,485 --> 00:49:28,450 I remember there were more problems with Apollo than there were with Shuttle. 742 00:49:32,539 --> 00:49:35,630 49:30 I don't have those sorted mentally. 743 00:49:35,665 --> 00:49:36,319 I'm sorry. 744 00:49:36,354 --> 00:49:36,890 I don't remember. 745 00:49:36,925 --> 00:49:40,819 I'm not sure. 746 00:49:40,854 --> 00:49:47,819 [AUDIENCE QUESTION] 747 00:49:48,190 --> 00:49:48,900 Maybe that was on Apollo. 748 00:49:48,935 --> 00:49:55,420 [AUDIENCE QUESTION] 749 00:49:55,455 --> 00:50:00,380 Basically that means you put your water into a plastic bag. 750 00:50:00,415 --> 00:50:04,749 And now you can actually swing it around like so. 751 00:50:04,784 --> 00:50:09,339 And so the water will go to the outside and the gas is in the inside. 752 00:50:09,374 --> 00:50:16,339 So that actually separates them and you can squeeze the gas out through a valve. 753 00:50:18,549 --> 00:50:24,269 On-orbit trash storage, there is an overboard bleed for odor control. 754 00:50:24,304 --> 00:50:26,950 It's a very small overboard bleed to vacuum. 755 00:50:26,985 --> 00:50:33,950 And the human solid waste collection and storage is also vacuum dried and stabilized. 756 00:50:34,700 --> 00:50:36,979 This is a waste management picture. 757 00:50:37,014 --> 00:50:38,979 The subject we were just talking about is the vacuum vent. 758 00:50:39,014 --> 00:50:44,180 That vacuum vent does vent the commode area where the feces are. 759 00:50:44,215 --> 00:50:48,069 That vent also provides a vent for the water separator. 760 00:50:48,104 --> 00:50:53,749 It also provides a vent for airlock depress for EVA. 761 00:50:53,784 --> 00:50:56,039 So this is the vacuum system. 762 00:50:56,074 --> 00:51:01,049 The urine is collected and trained in a liquid. 763 00:51:01,084 --> 00:51:05,569 Well, let me say that different. 764 00:51:05,604 --> 00:51:12,569 The urine, after it has been separated from the gas stream, is stored in a waste tank, 765 00:51:12,700 --> 00:51:19,700 as is the humidity from the cabin atmospheric revitalization system. 766 00:51:21,259 --> 00:51:28,259 And then that is pressurized from the pressured composition control system and is dumped overboard. 767 00:51:30,559 --> 00:51:31,960 This waster is not used for anything. 768 00:51:31,995 --> 00:51:37,890 It is basically dumped just to do inventory management. 769 00:51:37,925 --> 00:51:44,180 The next picture explains a little better about the commode and the urinals themselves. 770 00:51:44,215 --> 00:51:50,319 The urinal originally had a unisex interface cup. 771 00:51:50,354 --> 00:51:57,319 It turned out that didn't work very well, and so later flights there was a custom male/female. 772 00:51:58,499 --> 00:52:05,499 And later there were even some more customizing for the crew, I believe, but I don't have 773 00:52:05,519 --> 00:52:06,940 the details on that. 774 00:52:06,975 --> 00:52:13,940 The urinal itself, obviously for urination, there needs to be some way to make the urine 775 00:52:14,289 --> 00:52:15,729 go where you want it to go. 776 00:52:15,764 --> 00:52:19,769 And those were done in fan separators. 777 00:52:19,804 --> 00:52:23,559 So there is gas pulled in the cup. 778 00:52:23,594 --> 00:52:29,400 And in training the urine, the urine then comes down and goes through the separators. 779 00:52:29,435 --> 00:52:32,799 This is also a centrifugal-type separator. 780 00:52:32,834 --> 00:52:35,190 And then that is sent to the head that is created here. 781 00:52:35,225 --> 00:52:42,190 Then puts that waste water urine in the waste system. 782 00:52:43,789 --> 00:52:50,789 The EMU spacesuit, it also has a condensate drain after each EVA, and it also goes through 783 00:52:52,819 --> 00:52:55,670 this same system and into the waste tank. 784 00:52:55,705 --> 00:52:57,259 The commode. 785 00:52:57,294 --> 00:53:00,910 Basically there is a seat. 786 00:53:00,945 --> 00:53:06,269 The seat has a small opening. 787 00:53:06,304 --> 00:53:13,269 The commode itself is basically a cylinder or a tub. 788 00:53:13,680 --> 00:53:15,229 And there is a slinger in the bottom. 789 00:53:15,264 --> 00:53:19,710 So the slinger basically distributes the paper and the fecal matter on the outside wall in 790 00:53:19,745 --> 00:53:21,269 a thin layer. 791 00:53:21,304 --> 00:53:28,269 The vacuum then can dry that so that it deactivates it so it does not end up either any odor or 792 00:53:30,979 --> 00:53:35,779 creating any kind of bacteriological issues. 793 00:53:35,814 --> 00:53:41,400 But the entrainment of the fecal material so that it, in fact, hits the slinger, is 794 00:53:41,435 --> 00:53:42,400 done with an air flow. 795 00:53:42,435 --> 00:53:46,259 The air flow comes in around the seat itself. 796 00:53:46,294 --> 00:53:49,430 That requires good contact with the seat. 797 00:53:49,465 --> 00:53:52,059 It also requires positioning. 798 00:53:52,094 --> 00:53:59,059 Positioning turned out to be an early issue, or reliable positioning, and so a trainer 799 00:54:01,549 --> 00:54:07,769 was put together that had a camera here. 800 00:54:07,804 --> 00:54:14,769 And the trainer, I might add, was discretely located in a non-observable place so that 801 00:54:17,460 --> 00:54:23,059 it could be used in privacy, the comings and goings, and also the use of the facility itself. 802 00:54:23,094 --> 00:54:29,079 And they told us it was not hooked up to a tape recorder. 803 00:54:29,114 --> 00:54:29,509 [LAUGHTER] 804 00:54:29,544 --> 00:54:33,519 Just to elaborate on that. 805 00:54:33,554 --> 00:54:37,789 Basically, the problem is it really is a rather small opening. 806 00:54:37,824 --> 00:54:42,779 And it just doesn't feel natural to know where to put yourself down. 807 00:54:42,814 --> 00:54:47,069 And it actually did lead to significant messes on orbit. 808 00:54:47,104 --> 00:54:48,119 I won't go into any more detail. 809 00:54:48,154 --> 00:54:55,119 But the idea is that you would position yourself the way you thought it should be, and then 810 00:54:55,469 --> 00:54:57,890 you would turn on the lights. 811 00:54:57,925 --> 00:54:58,569 And there is a TV screen in front of you. 812 00:54:58,604 --> 00:55:01,880 I'm not making this up. 813 00:55:01,915 --> 00:55:02,549 [LAUGHTER] 814 00:55:02,584 --> 00:55:08,519 So that you could see how close you are to the bull's-eye. 815 00:55:08,554 --> 00:55:13,869 Enough said. 816 00:55:13,904 --> 00:55:16,769 The cabin thermal control is another one of the subsystem elements. 817 00:55:16,804 --> 00:55:20,749 It is a circulating liquid cooling system. 818 00:55:20,784 --> 00:55:23,650 It provides the heat sink for the atmosphere itself. 819 00:55:23,685 --> 00:55:29,359 It also provides the ability to reject that heat to the spacecraft cooling system because 820 00:55:29,394 --> 00:55:31,519 you've got to get rid of it out of the cabin. 821 00:55:31,554 --> 00:55:36,650 It has some avionics cold plates, some air cool avionics, support the crew in the airlock 822 00:55:36,685 --> 00:55:40,329 and a portable water chiller. 823 00:55:40,364 --> 00:55:43,259 This is the location. 824 00:55:43,294 --> 00:55:50,259 You will notice the avionics bays are listed here with their little circulation systems. 825 00:55:53,440 --> 00:55:57,329 The liquid system then services each of those, the chill or the condensing heat exchanger. 826 00:55:57,364 --> 00:56:02,160 And this is the place that the cabin system connects to the spacecraft system, on the 827 00:56:02,195 --> 00:56:03,069 aft bulkhead right here. 828 00:56:03,104 --> 00:56:07,299 We will see the other half of this system in a little bit. 829 00:56:07,334 --> 00:56:12,059 This is a schematic that is very complicated looking but it is fairly simple. 830 00:56:12,094 --> 00:56:14,819 Let me show you the air piece first. 831 00:56:14,854 --> 00:56:16,809 Look at the black lines. 832 00:56:16,844 --> 00:56:17,709 Those are twin fans. 833 00:56:17,744 --> 00:56:21,989 It goes through the air-cooled avionics through the heat exchanger to get rid of the heat. 834 00:56:22,024 --> 00:56:27,190 There are some cold plated avionics in each bay, so you take care of the cold plated and 835 00:56:27,225 --> 00:56:30,930 the air-cooled in this bay and in this bay and in this bay. 836 00:56:30,965 --> 00:56:37,019 Now you've got all of the electronics taken care of. 837 00:56:37,054 --> 00:56:39,670 I should have started this up at the pump. 838 00:56:39,705 --> 00:56:40,319 Sorry about that. 839 00:56:40,354 --> 00:56:42,869 Here is the pump and we will come down. 840 00:56:42,904 --> 00:56:48,489 It also takes care of the forward and overhead window mounts around the window for thermal 841 00:56:48,524 --> 00:56:48,950 control. 842 00:56:48,985 --> 00:56:54,959 And the hatch is just a way to keep those thermally stabilized. 843 00:56:54,994 --> 00:56:58,890 Back in the early flights, we had something called DFI, development flight instrumentation. 844 00:56:58,925 --> 00:57:00,910 It was a special instrumentation package. 845 00:57:00,945 --> 00:57:04,249 It was also liquid cooled. 846 00:57:04,284 --> 00:57:07,410 And then this is the heat exchanger to the spacecraft system. 847 00:57:07,445 --> 00:57:08,700 It is a Freon system. 848 00:57:08,735 --> 00:57:10,559 This is where the main heat is rejected right here. 849 00:57:10,594 --> 00:57:13,599 On the other side of this you've got cool liquid. 850 00:57:13,634 --> 00:57:17,640 It turns out this is water. 851 00:57:17,675 --> 00:57:23,529 We go through the liquid cooling garment which is the spacesuit cooling garment, the water 852 00:57:23,564 --> 00:57:28,759 chiller, go through the cabin heat exchanger to cool the cabin and condense the water out 853 00:57:28,794 --> 00:57:29,839 and then back to the pump. 854 00:57:29,874 --> 00:57:32,219 I failed to mention the IMU. 855 00:57:32,254 --> 00:57:34,299 It has triply redundant fans. 856 00:57:34,334 --> 00:57:36,359 It pulls air through it. 857 00:57:36,394 --> 00:57:40,450 And that is also cooled by this gas stream. 858 00:57:40,485 --> 00:57:46,759 Anyway, this is the cabin thermal control system. 859 00:57:46,794 --> 00:57:53,759 These functions, I just said each one of them so I won't repeat them. 860 00:57:54,459 --> 00:57:57,319 Cabins circulating liquid cooling loop. 861 00:57:57,354 --> 00:58:00,819 As I mentioned, water is the coolant. 862 00:58:00,854 --> 00:58:03,700 Water is actually a very good coolant. 863 00:58:03,735 --> 00:58:09,229 And, if you have any requirements that push you that way in your designing thermal control 864 00:58:09,264 --> 00:58:11,519 systems, you like water. 865 00:58:11,554 --> 00:58:14,239 Water is completely nontoxic so it can be around the crew. 866 00:58:14,274 --> 00:58:16,999 Leaks don't make any difference. 867 00:58:17,034 --> 00:58:19,009 It has a very high CP. 868 00:58:19,044 --> 00:58:20,369 It's a really good fluid. 869 00:58:20,404 --> 00:58:22,369 The problem with water is freezing. 870 00:58:22,404 --> 00:58:25,519 You don't want to freeze it and you don't want to get it so hot that it turns into steam. 871 00:58:25,554 --> 00:58:27,950 But if you can stay within the boundaries it is a good fluid. 872 00:58:27,985 --> 00:58:29,359 And that is what this is. 873 00:58:29,394 --> 00:58:33,299 Redundant pumps, I showed you that on the schematic. 874 00:58:33,334 --> 00:58:37,849 The liquid gas heat exchanger, I showed you that before. 875 00:58:37,884 --> 00:58:42,690 Cold plates for electronic cooling and the window hatch mount. 876 00:58:42,725 --> 00:58:49,039 The circulating gases that I mentioned for the avionics, the cabin gas was used as a 877 00:58:49,074 --> 00:58:49,430 coolant. 878 00:58:49,465 --> 00:58:54,009 You saw the redundant fans and the doubly redundant fans. 879 00:58:54,044 --> 00:59:01,009 I mentioned earlier, and someone commented on it, that the promise early on was the Shuttle 880 00:59:01,359 --> 00:59:08,359 could be a less expensive development activity if we used off the shelf avionics, the kind 881 00:59:10,410 --> 00:59:12,410 that aircraft use. 882 00:59:12,445 --> 00:59:14,119 And that's a good promise. 883 00:59:14,154 --> 00:59:21,119 It turned out that that's not a very good, not as good a solution for thermal control 884 00:59:22,459 --> 00:59:23,519 as liquid cooled. 885 00:59:23,554 --> 00:59:30,519 Liquid cooled is a much more efficient way of providing a heat sink to electrical equipment. 886 00:59:30,609 --> 00:59:35,339 When you blow the cabin gas through it then you end up with the problems of if you change 887 00:59:35,374 --> 00:59:38,019 the pressure in the cabin, which we talked about. 888 00:59:38,054 --> 00:59:41,299 That can effect cooling. 889 00:59:41,334 --> 00:59:43,349 Also you have to put out a lot more power. 890 00:59:43,384 --> 00:59:48,799 You have to blow a lot more gas than you do power to move the liquid around, so it's not 891 00:59:48,834 --> 00:59:49,859 a very good thermal solution. 892 00:59:49,894 --> 00:59:55,499 And actually the promise of less expensive avionics I don't think was actually fulfilled, 893 00:59:55,534 --> 00:59:59,569 although that's somebody else's topic and not mine, because I think everything was pretty 894 00:59:59,604 --> 01:00:00,700 well custom. 895 01:00:00,735 --> 01:00:07,700 It did potentially complicate the thermal control system for a good goal. 896 01:00:09,180 --> 01:00:14,619 And how well that goal was met, somebody else will have to speak for it. 897 01:00:14,654 --> 01:00:17,819 Another one of the subsystem elements of the spacecraft. 898 01:00:17,854 --> 01:00:21,369 Well, we usually take a two minute break when we're about halfway through. 899 01:00:21,404 --> 01:00:21,660 Certainly. 900 01:00:21,695 --> 01:00:28,660 Why don't we take our two minutes now and then we will pick it right back up? 901 01:00:42,849 --> 01:00:49,849 [AUDIENCE QUESTION] 902 01:00:54,259 --> 01:00:58,609 From an engineering standpoint, it is much better to cool with liquid. 903 01:00:58,644 --> 01:01:01,599 If you use cold plates, it is much more efficient. 904 01:01:01,634 --> 01:01:06,279 You get a good reliable heat sink. 905 01:01:06,314 --> 01:01:11,190 And you can then design your thermal conduction paths so that out of the avionics box you 906 01:01:11,225 --> 01:01:13,950 make sure the heat goes to the cold plate. 907 01:01:13,985 --> 01:01:16,950 And you use a lot less power. 908 01:01:16,985 --> 01:01:23,170 You can pump water a lot more efficiently for the cooling capability than you pump gas. 909 01:01:23,205 --> 01:01:30,170 Is that what happens on the Shuttle now or do you have a mixture? 910 01:01:36,789 --> 01:01:43,789 [AUDIENCE QUESTION] 911 01:01:43,959 --> 01:01:50,440 This is the air-cooled part of the loop and here are the cold plates. 912 01:01:50,475 --> 01:01:57,170 Let's get the class back. 913 01:01:57,205 --> 01:02:00,709 Thank you very much. 914 01:02:00,744 --> 01:02:07,160 I am sorry. 915 01:02:07,195 --> 01:02:09,619 Did you see what I was pointing at here? 916 01:02:09,654 --> 01:02:10,819 Yeah, you put both. 917 01:02:10,854 --> 01:02:12,729 Yeah, and this is one bay. 918 01:02:12,764 --> 01:02:17,930 And they have both cold plates and the air-cooled here, here and here. 919 01:02:17,965 --> 01:02:20,829 There they are. 920 01:02:20,864 --> 01:02:27,829 Of course, when you go outside the vehicle there is no more air so all the external equipment 921 01:02:28,359 --> 01:02:30,449 is cold plated. 922 01:02:30,484 --> 01:02:31,160 Was there another question? 923 01:02:31,195 --> 01:02:38,160 What kind of design changes would you have to make in order to go strictly to completely 924 01:02:40,299 --> 01:02:41,920 liquid cooled electronics? 925 01:02:41,955 --> 01:02:46,549 Well, if you're trying to use off-the-shelf and it is air-cooled already, there is a cabinet 926 01:02:46,584 --> 01:02:48,289 right there full of it. 927 01:02:48,324 --> 01:02:50,969 If it is air-cooled already then you have to stay with that concept. 928 01:02:51,004 --> 01:02:55,190 If you're custom designing then, from the very beginning, you say I'm custom designing 929 01:02:55,225 --> 01:02:56,880 this to be liquid cooled. 930 01:02:56,915 --> 01:03:01,680 And then the internal design is such that there are conduction pads to the base plate 931 01:03:01,715 --> 01:03:06,999 so that it can be cooled. 932 01:03:07,034 --> 01:03:07,469 OK. 933 01:03:07,504 --> 01:03:08,150 I guess previously to that all of our spacecraft were liquid cooled. 934 01:03:08,185 --> 01:03:08,400 Apollo was, wasn't it? 935 01:03:08,435 --> 01:03:08,650 Yes. 936 01:03:08,459 --> 01:03:14,170 Because you had to be able to take those spacecraft down the back? 937 01:03:14,205 --> 01:03:18,769 Right. 938 01:03:18,804 --> 01:03:25,180 We evacuated the cabin both in the Command Module and the Lunar Module. 939 01:03:25,215 --> 01:03:31,089 And Gemini, too. 940 01:03:31,124 --> 01:03:35,549 This is the spacecraft active thermal control system. 941 01:03:35,584 --> 01:03:36,989 This is the vehicle level. 942 01:03:37,024 --> 01:03:43,989 So now, even though we're still under this ETCLSS, we are not talking the classical environmental 943 01:03:45,589 --> 01:03:46,910 control anymore. 944 01:03:46,945 --> 01:03:50,029 This is a bigger picture. 945 01:03:50,064 --> 01:03:56,329 Also the reason the word active is stuck in here was a left over from previous programs, 946 01:03:56,364 --> 01:03:57,819 too. 947 01:03:57,854 --> 01:04:02,819 For example, on Apollo we had several heat rejection systems. 948 01:04:02,854 --> 01:04:04,239 Not a single one. 949 01:04:04,274 --> 01:04:08,130 And we also did a lot of passive thermal control on Apollo. 950 01:04:08,165 --> 01:04:12,380 We had a mission mode called "barbeque" which is basically you roll the vehicle very slowly 951 01:04:12,415 --> 01:04:15,739 so you normalize the environment. 952 01:04:15,774 --> 01:04:19,650 If you leave the same side toward the sun all the way to the moon that side gets really 953 01:04:19,685 --> 01:04:22,069 hot. 954 01:04:22,104 --> 01:04:27,039 This is the active system to get away from heaters and/or vehicle level control. 955 01:04:27,074 --> 01:04:30,749 There is an on-orbit. 956 01:04:30,784 --> 01:04:32,509 We have a radiative heat sink. 957 01:04:32,544 --> 01:04:35,489 We also have an evaporative heat sink on orbit. 958 01:04:35,524 --> 01:04:39,839 During ascent and entry we have two heat sinks, both of which are evaporative. 959 01:04:39,874 --> 01:04:42,949 We have a circulating liquid system. 960 01:04:42,984 --> 01:04:47,910 We take heat from the cabin, from the fuel cells, hydraulics, all the cold plate avionics 961 01:04:47,945 --> 01:04:53,319 and electronics, and payloads, we do cooling for payloads. 962 01:04:53,354 --> 01:05:00,319 All of these are the functions of the active thermal control system. 963 01:05:10,640 --> 01:05:13,729 This, as you notice, is a lot busier than some of the others have been. 964 01:05:13,764 --> 01:05:16,559 You will notice the radiators here on the side wall. 965 01:05:16,594 --> 01:05:18,249 This is the doors. 966 01:05:18,284 --> 01:05:20,150 When closed up there are no radiators. 967 01:05:20,185 --> 01:05:23,640 When opened the underside of the payload doors are your radiators. 968 01:05:23,675 --> 01:05:27,789 And this is on both side, obviously. 969 01:05:27,824 --> 01:05:31,940 That same heat exchanger that I showed you before that interfaces with the cabin is right 970 01:05:31,975 --> 01:05:32,650 here. 971 01:05:32,685 --> 01:05:35,309 The cabin load is dumped there. 972 01:05:35,344 --> 01:05:40,569 Fuel cell load is dumped here. 973 01:05:40,604 --> 01:05:41,699 The fluid is a Freon 21. 974 01:05:41,734 --> 01:05:43,279 There is a Freon 21 pump package. 975 01:05:43,314 --> 01:05:47,029 The payload heat exchanger is here, I believe. 976 01:05:47,064 --> 01:05:50,469 Mid body cold plates. 977 01:05:50,504 --> 01:05:53,549 Aft cold plates. 978 01:05:53,584 --> 01:05:57,499 Each radiator side has its own flow control system. 979 01:05:57,534 --> 01:06:01,630 The evaporative heat sinks, one is the flash evaporator that I've shown you a couple times 980 01:06:01,665 --> 01:06:01,880 before. 981 01:06:01,809 --> 01:06:03,910 I will describe it a little better in the minute. 982 01:06:03,945 --> 01:06:04,630 It is here. 983 01:06:04,665 --> 01:06:06,650 It uses water. 984 01:06:06,685 --> 01:06:11,859 There is an ammonia boiler here that is also an evaporative heat sink. 985 01:06:11,894 --> 01:06:17,839 And when we're on the ground there is a GSE connector for the GSE heat sink. 986 01:06:17,874 --> 01:06:21,440 [AUDIENCE QUESTION] 987 01:06:21,475 --> 01:06:23,209 More than you would ever know. 988 01:06:23,244 --> 01:06:30,209 In fact, this is the most complicated, integrated thermal test ever run at JSC. 989 01:06:31,559 --> 01:06:33,630 And I will show you a picture of it in a minute. 990 01:06:33,665 --> 01:06:36,979 We actually tested all of that together. 991 01:06:37,014 --> 01:06:38,099 And it all had to work together. 992 01:06:38,134 --> 01:06:39,749 And it gets worse as we go along. 993 01:06:39,784 --> 01:06:43,349 I will show you all the integration factors as we go along, but it changes from mission 994 01:06:43,384 --> 01:06:43,999 mode to mission mode. 995 01:06:44,034 --> 01:06:46,640 It changes within mission modes as to how the system works. 996 01:06:46,675 --> 01:06:50,239 And I will try to describe that. 997 01:06:50,274 --> 01:06:52,989 OK, so this sort of gives you the feel now. 998 01:06:53,024 --> 01:06:58,630 Keep in mind, geometry is going to play an effect here as to how you plum the system 999 01:06:58,665 --> 01:07:00,299 up. 1000 01:07:00,334 --> 01:07:07,299 So Freon is running through all of those lines there to the radiators? 1001 01:07:07,640 --> 01:07:13,529 It will be a little clearer in a minute. 1002 01:07:13,564 --> 01:07:14,890 This is a schematic. 1003 01:07:14,925 --> 01:07:16,749 Let's start at the radiators. 1004 01:07:16,784 --> 01:07:18,640 On a good day, this is doing the job for you. 1005 01:07:18,675 --> 01:07:21,680 All the radiators are getting you nice cool liquid. 1006 01:07:21,715 --> 01:07:25,529 The radiator uses a bypass system, so you will see the bypass around the radiators. 1007 01:07:25,564 --> 01:07:32,529 It is good to remind yourselves that heat load can be tremendously different. 1008 01:07:34,859 --> 01:07:41,859 And the high level mission phases, a lot of electronics, a lot of crew activity, the vehicle 1009 01:07:44,009 --> 01:07:48,609 is alive and pumping out the power and, therefore, pumping out the heat. 1010 01:07:48,644 --> 01:07:53,140 If you ever did one of those 28 day missions we talked about, which was a spec requirement, 1011 01:07:53,175 --> 01:07:55,670 you can imagine this vehicle is almost quiescent. 1012 01:07:55,705 --> 01:07:58,130 It is doing very little. 1013 01:07:58,165 --> 01:08:00,069 You're trying to link them the mission. 1014 01:08:00,104 --> 01:08:04,390 So you're doing hopefully experiments or something in SpaceLab. 1015 01:08:04,425 --> 01:08:06,959 You're doing something else. 1016 01:08:06,994 --> 01:08:08,569 The vehicle is not working for you very hard. 1017 01:08:08,604 --> 01:08:09,539 Just as an example, we have five computers. 1018 01:08:09,574 --> 01:08:10,569 And we use all five during ascent and entry, the active phases for safety, but once you're 1019 01:08:10,604 --> 01:08:11,759 on orbit, when you have a long mission like that, you actually power down all but two 1020 01:08:11,794 --> 01:08:12,039 of the computers. 1021 01:08:12,074 --> 01:08:12,420 That is just it. 1022 01:08:12,455 --> 01:08:13,549 And there are a lot of other systems which you power down. 1023 01:08:13,584 --> 01:08:14,969 And that way you're limited in missions by the electrical energy which is limited by 1024 01:08:15,004 --> 01:08:16,109 the amount of hydrogen and oxygen you can carry for fuel cells. 1025 01:08:16,144 --> 01:08:23,109 So, by powering down, you extend your mission. 1026 01:08:40,670 --> 01:08:40,920 And, of course, you will also reduce the heat load. 1027 01:08:40,670 --> 01:08:43,600 And, when you reduce the heat load, you've got to find some way to make that same radiator 1028 01:08:43,635 --> 01:08:46,690 work for you at a very low heat load. 1029 01:08:46,725 --> 01:08:49,040 So it has the capability of getting rid of a lot of heat. 1030 01:08:49,075 --> 01:08:52,210 If you don't want it to get rid of that much heat, because you don't have it, then you 1031 01:08:52,245 --> 01:08:54,330 have to go to bypass system. 1032 01:08:54,365 --> 01:08:56,600 Anyway, the next thing in the loop is the GSE heat exchanger. 1033 01:08:56,635 --> 01:09:01,980 On the ground you don't have radiators working so you use the GSE heat exchanger. 1034 01:09:02,015 --> 01:09:04,400 Then there is the ammonia boiler. 1035 01:09:04,435 --> 01:09:11,400 When you reenter the ammonia boiler gives you the ability to operate with an evaporative 1036 01:09:11,440 --> 01:09:18,440 heat sink prior to the connection of the GSE, and so it is part of the thermal control system. 1037 01:09:22,040 --> 01:09:23,370 The next is the flash evaporator. 1038 01:09:23,405 --> 01:09:27,870 And you'll notice there are two flash chambers here. 1039 01:09:27,905 --> 01:09:30,540 One is called the high load and one is called the topper. 1040 01:09:30,575 --> 01:09:33,190 And I will talk about that a little more later. 1041 01:09:33,225 --> 01:09:37,500 Then the nice cool liquid, however it was cooled, all these cool it. 1042 01:09:37,535 --> 01:09:40,170 However it was cooled is then available for the vehicle. 1043 01:09:40,205 --> 01:09:44,150 And there is one more little heat load, and that is the cryogenic oxygen that we're bringing 1044 01:09:44,185 --> 01:09:45,480 in. 1045 01:09:45,515 --> 01:09:48,350 We also warm it up with this coolant loop. 1046 01:09:48,385 --> 01:09:52,890 So the flow then goes to the aft cold plates. 1047 01:09:52,925 --> 01:09:57,620 And then the flow also goes to the cabin heat exchanger and the payload heat exchanger. 1048 01:09:57,655 --> 01:09:59,800 You notice these are either or. 1049 01:09:59,835 --> 01:10:03,560 And that's because sometimes you don't even have a payload heat exchanger use so you don't 1050 01:10:03,595 --> 01:10:04,280 use it. 1051 01:10:04,315 --> 01:10:07,060 Sometimes you have a lot of use for it. 1052 01:10:07,095 --> 01:10:11,310 And maybe, for example, SpaceLab and Space Station have kind of an arrangement. 1053 01:10:11,345 --> 01:10:14,580 You wouldn't be in the cabin as much so you can divert that. 1054 01:10:14,615 --> 01:10:19,030 It allows you to use the capacity in either of two places here. 1055 01:10:19,065 --> 01:10:23,830 Then you come on down and come through your pumping package, there are redundant pumps. 1056 01:10:23,865 --> 01:10:30,830 Then you go the fuel cell heat exchanger because now you've used the nice cold fluid up. 1057 01:10:37,060 --> 01:10:40,190 And so the fuel cell can stand the warmer temperatures. 1058 01:10:40,225 --> 01:10:41,370 Also some cold plates. 1059 01:10:41,405 --> 01:10:47,580 Now, it might have occurred to you, it occurred to me, why did we waste our nice cold fluid 1060 01:10:47,615 --> 01:10:49,040 on these cold plates? 1061 01:10:49,075 --> 01:10:53,310 Why didn't we put those cold plates down here so we could have had more cold fluid for our 1062 01:10:53,345 --> 01:10:54,490 cabin heat exchangers? 1063 01:10:54,525 --> 01:10:57,110 And the answer is geometry. 1064 01:10:57,145 --> 01:10:59,670 Those are way in the back. 1065 01:10:59,705 --> 01:11:00,890 The cabin is in the front. 1066 01:11:00,925 --> 01:11:06,590 After you've come forward from the flash evaporator, which is in the back, to the cabin, you don't 1067 01:11:06,625 --> 01:11:08,490 want to go back to pick this up. 1068 01:11:08,525 --> 01:11:11,110 You wouldn't want to have to go back to the back of the vehicle and then back forward 1069 01:11:11,145 --> 01:11:14,250 again, so this is a geometry problem. 1070 01:11:14,285 --> 01:11:15,010 We have cold plates here. 1071 01:11:15,045 --> 01:11:16,140 We also have cold plates here. 1072 01:11:16,175 --> 01:11:17,580 They come forward. 1073 01:11:17,615 --> 01:11:22,340 The hydraulics heat exchanger is the last thing on the loop and then back to the radiators. 1074 01:11:22,375 --> 01:11:26,020 We will talk about that a little more. 1075 01:11:26,055 --> 01:11:32,190 The functions of the active thermal control system. 1076 01:11:32,225 --> 01:11:33,560 Collect the waste energy from all the systems. 1077 01:11:33,595 --> 01:11:34,640 We just talked about that. 1078 01:11:34,675 --> 01:11:36,330 And rejected radiatively to space. 1079 01:11:36,365 --> 01:11:38,520 That is our first choice. 1080 01:11:38,555 --> 01:11:41,140 Our first choice is to use the radiators. 1081 01:11:41,175 --> 01:11:45,940 It turns out that the radiators in some heat load environments don't do the job. 1082 01:11:45,975 --> 01:11:52,000 You have a high load and a bad environment, you cannot get rid of all the heat. 1083 01:11:52,035 --> 01:11:57,130 Also, we are producing a lot of water, so something constructive has to be done with 1084 01:11:57,165 --> 01:11:58,040 this water. 1085 01:11:58,075 --> 01:12:01,440 The fuel cells are pumping it out because every time you make a kilowatt you've got 1086 01:12:01,475 --> 01:12:02,410 more water to use. 1087 01:12:02,445 --> 01:12:06,790 So we decided to augment the space radiators with the evaporative heat sink at these high 1088 01:12:06,825 --> 01:12:08,140 load cases. 1089 01:12:08,175 --> 01:12:15,140 This gives us an ability to accept a radiator system that cannot really do the job by itself 1090 01:12:16,630 --> 01:12:21,510 but make it completely adequate for some of the low heat load cases, but in the high heat 1091 01:12:21,545 --> 01:12:24,860 load cases then it is augmented by water. 1092 01:12:24,895 --> 01:12:28,600 Now, when you want to get rid of water and you don't have some of this bad environment 1093 01:12:28,635 --> 01:12:31,650 you can actually throttle the radiators down. 1094 01:12:31,685 --> 01:12:36,150 And, if you throttle them down, then you force the evaporative heat sink to come online and 1095 01:12:36,185 --> 01:12:36,960 do the job for you. 1096 01:12:36,995 --> 01:12:41,310 In other words, you change the set point on the radiator. 1097 01:12:41,345 --> 01:12:43,750 Normally we use 40 degrees set point. 1098 01:12:43,785 --> 01:12:49,500 If you change it to 56 degrees and let the water take you from 56 back down to 40 then 1099 01:12:49,535 --> 01:12:51,340 you artificially get rid of water. 1100 01:12:51,375 --> 01:12:54,850 It is a good water dump system. 1101 01:12:54,885 --> 01:13:00,710 During ascent, over 100,000 feet we use the water boiler. 1102 01:13:00,745 --> 01:13:01,420 The flash evaporator. 1103 01:13:01,455 --> 01:13:03,100 Not a water boiler. 1104 01:13:03,135 --> 01:13:04,600 That's a Freudian slip, I guess. 1105 01:13:04,635 --> 01:13:07,650 The Apollo had what's called a water boiler. 1106 01:13:07,685 --> 01:13:08,500 It was a nightmare. 1107 01:13:08,535 --> 01:13:13,770 We said never will we do that again, so we ended up with a different design for the Shuttle. 1108 01:13:13,805 --> 01:13:20,330 The reentry system below 100,000 feet is ammonia. 1109 01:13:20,365 --> 01:13:26,240 It will carry you all the way to the ground and on the ground until you get the GSE. 1110 01:13:26,275 --> 01:13:30,040 Water won't carry you because water won't evaporate less than 100,000 feet, but the 1111 01:13:30,075 --> 01:13:34,560 ammonia will so that's the reason it is there. 1112 01:13:34,595 --> 01:13:37,480 Let's talk about the radiators themselves. 1113 01:13:37,515 --> 01:13:40,750 The two payload bay doors are a mirror image of each other. 1114 01:13:40,785 --> 01:13:44,620 They are radiators on each side that are exactly mirror image. 1115 01:13:44,655 --> 01:13:51,620 I don't know what happened there. 1116 01:13:52,900 --> 01:13:59,900 Anyway, this is supposed to say that the radiators on these two sides are mounted and are plumbed 1117 01:14:01,290 --> 01:14:04,120 in two separate cooling loops. 1118 01:14:04,155 --> 01:14:08,020 The reason for that is there is always a redundant loop. 1119 01:14:08,055 --> 01:14:11,120 Obviously, you have to be able to take a failure and still have a good system. 1120 01:14:11,155 --> 01:14:15,940 If you run both loops through both radiator sides and you took some sort of collision 1121 01:14:15,975 --> 01:14:19,870 hit then you could wipe out both of your cooling loops in one hit. 1122 01:14:19,905 --> 01:14:20,930 And so that is unacceptable. 1123 01:14:20,965 --> 01:14:27,930 By plumbing the systems up with mirror image radiator systems on different loops then you 1124 01:14:28,370 --> 01:14:31,640 can still use the capacity together. 1125 01:14:31,675 --> 01:14:34,730 But if you lose one side you still have half your capacity left. 1126 01:14:34,765 --> 01:14:37,290 And plus you have your evaporative heat sinks to make up the difference. 1127 01:14:37,325 --> 01:14:43,850 So we can survive with a door out. 1128 01:14:43,885 --> 01:14:46,410 I mentioned the dual set points before. 1129 01:14:46,445 --> 01:14:49,270 I also mentioned the bypass thermal control. 1130 01:14:49,305 --> 01:14:52,230 I mentioned the dual set points, 40 and 56. 1131 01:14:52,265 --> 01:14:53,620 40 is our normal. 1132 01:14:53,655 --> 01:14:59,960 If you're trying to burn up some water you go to 56 and you use the difference in water. 1133 01:14:59,995 --> 01:15:04,000 The radiators, we have two different kinds of radiators. 1134 01:15:04,035 --> 01:15:09,180 We have the single-sided that are on the back of the vehicle and some two-sided ones on 1135 01:15:09,215 --> 01:15:10,080 the front of the vehicle. 1136 01:15:10,115 --> 01:15:17,080 The reason for that is when you open the door you expose the underside of the door. 1137 01:15:18,870 --> 01:15:22,520 If you have radiators on the underside of the door then you've exposed your radiators. 1138 01:15:22,555 --> 01:15:29,520 But if you lift the radiator panel off the door, because the doors go way down, then 1139 01:15:30,420 --> 01:15:31,730 you can see the underside. 1140 01:15:31,765 --> 01:15:36,440 It's not as good, you don't get a full view of the heavens, but it does get rid of heat. 1141 01:15:36,475 --> 01:15:40,320 And so we needed that extra capacity. 1142 01:15:40,355 --> 01:15:47,320 On the front four panels they are the two-sided and on the back four they are single-sided. 1143 01:15:47,500 --> 01:15:50,980 The radiators themselves are made out of a honeycomb aluminum structure. 1144 01:15:51,015 --> 01:15:55,900 The tubes were imbedded in the structure so that the surface was smooth, and that was 1145 01:15:55,935 --> 01:16:01,850 because we wanted to use a silver Teflon tape for our thermal control coding. 1146 01:16:01,885 --> 01:16:08,180 For previous vehicles we always painted the radiators, painted them white. 1147 01:16:08,215 --> 01:16:13,120 If you look at the alpha epsilon white paint, it is pretty good. 1148 01:16:13,155 --> 01:16:19,710 I think Apollo was 0.18 alpha and epsilon about 0.92. 1149 01:16:19,745 --> 01:16:22,040 That's pretty good. 1150 01:16:22,075 --> 01:16:23,480 The market had moved along. 1151 01:16:23,515 --> 01:16:30,480 Technology had advanced and there was not the silver Teflon out there. 1152 01:16:30,800 --> 01:16:34,790 And what the silver Teflon does is the silver gives you the reflection which is good and 1153 01:16:34,825 --> 01:16:41,250 the Teflon gives you the radiation which is good, so you get the best of both worlds. 1154 01:16:41,285 --> 01:16:48,250 Silver Teflon was about 0.05 epsilon and about 0.88, 0.9, something like that. 1155 01:16:51,900 --> 01:16:57,120 You lost a slight amount in epsilon and gained a lot in alpha, so basically you could ignore 1156 01:16:57,155 --> 01:17:01,470 the sun which is what you'd like to do, is ignore the sun. 1157 01:17:01,505 --> 01:17:04,770 It turned out the silver Teflon had some issues. 1158 01:17:04,805 --> 01:17:07,560 We tested the radiators. 1159 01:17:07,595 --> 01:17:14,560 The radiator was not a slam dunk with eight panels, four of which are two-sided. 1160 01:17:17,140 --> 01:17:19,940 Effectively you have 12 panels. 1161 01:17:19,975 --> 01:17:22,880 You have fluid going through those in parallel tubes. 1162 01:17:22,915 --> 01:17:28,210 You're trying to guaranty that the fluid all goes where it's supposed to go. 1163 01:17:28,245 --> 01:17:34,580 And, therefore, the viscosity of Freon, which is very low, analytically said it was all 1164 01:17:34,615 --> 01:17:34,890 right. 1165 01:17:34,925 --> 01:17:40,510 But we wanted some testing to prove it so we did test the entire radiator system. 1166 01:17:40,545 --> 01:17:42,550 And, in that test, all the silver Teflon fell off. 1167 01:17:42,585 --> 01:17:49,350 It is a really good thermal coating but it doesn't seem to be very practical. 1168 01:17:49,385 --> 01:17:52,500 It turned out that the problem was adhesive. 1169 01:17:52,535 --> 01:17:56,900 We did a little adhesive work and the materials people came up with a Permacel that worked 1170 01:17:56,935 --> 01:17:58,170 perfectly. 1171 01:17:58,205 --> 01:17:59,370 They have never come off again. 1172 01:17:59,405 --> 01:18:04,480 In fact, we get 10, 12 years out of the radiators, lots of time. 1173 01:18:04,515 --> 01:18:11,480 The problem that the Permacel couldn't solve was beneath the tape you could get very small 1174 01:18:14,750 --> 01:18:19,270 little out-gassing of the materials. 1175 01:18:19,305 --> 01:18:21,150 Almost all materials outgas some. 1176 01:18:21,185 --> 01:18:23,980 Basically, we would put bubbles underneath the tape. 1177 01:18:24,015 --> 01:18:27,150 We went to a perforated. 1178 01:18:27,185 --> 01:18:31,250 There are millions of little holes in this tape. 1179 01:18:31,285 --> 01:18:35,540 And it is placed on the vehicle and it stayed on just fine. 1180 01:18:35,575 --> 01:18:40,520 It wasn't very long, though, that people began to worry about the focusing of this silver, 1181 01:18:40,555 --> 01:18:42,440 that the doors are curved upward. 1182 01:18:42,475 --> 01:18:46,030 And so there is a focal point there that is a very, very hot point. 1183 01:18:46,065 --> 01:18:49,350 And there was concern that that's really not a good thing to have. 1184 01:18:49,385 --> 01:18:54,980 If we could make the surface less specular and more diffuse without losing the alpha 1185 01:18:55,015 --> 01:18:56,510 and epsilon we would have a better design. 1186 01:18:56,545 --> 01:18:57,880 And so they dimpled it. 1187 01:18:57,915 --> 01:19:04,250 Now we have Permacel dimpled, perforated silver Teflon tape. 1188 01:19:04,285 --> 01:19:10,820 It works great. 1189 01:19:10,855 --> 01:19:14,560 The flash evaporator. 1190 01:19:14,595 --> 01:19:18,210 Water is the flash evaporator's evaporant. 1191 01:19:18,245 --> 01:19:19,850 This was a brand-new design. 1192 01:19:19,885 --> 01:19:22,310 The water boiler on Apollo was no good. 1193 01:19:22,345 --> 01:19:24,840 It was a problem. 1194 01:19:24,875 --> 01:19:27,080 The flash evaporator is a very simple concept. 1195 01:19:27,115 --> 01:19:28,520 You have a chamber. 1196 01:19:28,555 --> 01:19:30,960 You run your coolant around the chamber that you want to be cooled. 1197 01:19:30,995 --> 01:19:33,940 And you spray water on the walls of the chamber. 1198 01:19:33,975 --> 01:19:37,250 And, if the pressures are all right, the water will flash. 1199 01:19:37,285 --> 01:19:38,360 You won't get ice. 1200 01:19:38,395 --> 01:19:42,980 It will go straight to steam. 1201 01:19:43,015 --> 01:19:45,750 Steam will go overboard and it will all be wonderful. 1202 01:19:45,785 --> 01:19:51,560 And if you can convince a program manager of that good luck. 1203 01:19:51,595 --> 01:19:54,180 Anyway, the way to convince a program manager is to show him good test data. 1204 01:19:54,215 --> 01:20:01,180 During the development, we developed this process of spraying the walls and not getting 1205 01:20:02,730 --> 01:20:06,630 water carryover which will obviously freeze up your steam duct. 1206 01:20:06,665 --> 01:20:09,170 Which you don't want. 1207 01:20:09,205 --> 01:20:16,170 But, as the design evolved, we had to get more sophisticated because we needed this 1208 01:20:17,760 --> 01:20:23,210 flash evaporator to burn up the extra water when we didn't need the fuel cell water. 1209 01:20:23,245 --> 01:20:26,010 And we did that with that 40 to 56 set point. 1210 01:20:26,045 --> 01:20:30,170 And so we needed a small evaporator that could handle that. 1211 01:20:30,205 --> 01:20:33,290 It was called the "topper." It tops off the radiator. 1212 01:20:33,325 --> 01:20:37,480 But when the doors are closed there is nothing else to get rid of your heat, now you need 1213 01:20:37,515 --> 01:20:38,980 a loss of capacity. 1214 01:20:39,015 --> 01:20:43,680 And so the second chamber was the hallowed chamber. 1215 01:20:43,715 --> 01:20:45,360 Together they do the whole job. 1216 01:20:45,395 --> 01:20:52,320 When the radiators are working only topper, you can come home with this system functional 1217 01:20:52,355 --> 01:20:54,190 and make it home. 1218 01:20:54,225 --> 01:20:57,830 It turns out we never did freeze up the steam duct so that part was good. 1219 01:20:57,865 --> 01:21:02,500 It turns out that we had some freezing in the chamber. 1220 01:21:02,535 --> 01:21:09,500 And, in fact, we had to develop a process that acknowledged that that could occur. 1221 01:21:11,050 --> 01:21:12,030 And how would we flush it? 1222 01:21:12,065 --> 01:21:15,070 It is called "flushing." And so we did develop a process. 1223 01:21:15,105 --> 01:21:16,590 And it has never failed. 1224 01:21:16,625 --> 01:21:18,350 The flushing process always works. 1225 01:21:18,385 --> 01:21:23,140 And we have had on several occasions, I probably cannot count them for you, but four of five 1226 01:21:23,175 --> 01:21:30,140 times maybe over the Shuttle flights we've had some freezing inside the cavities. 1227 01:21:31,050 --> 01:21:33,450 There is a non-propulsive overboard vent. 1228 01:21:33,485 --> 01:21:38,100 That was the one going out both sides for the topper because it could be used for very 1229 01:21:38,135 --> 01:21:41,750 long times during the mission and you might be pointing or whatever you might be doing. 1230 01:21:41,785 --> 01:21:46,350 But when you're coming home the high load is just a big out the side of the vehicle 1231 01:21:46,385 --> 01:21:50,580 type duct. 1232 01:21:50,615 --> 01:21:53,400 The ammonia boiler, its heat sink is ammonia. 1233 01:21:53,435 --> 01:21:58,440 As I mentioned before, it evaporates all the way to the ground where the water won't. 1234 01:21:58,475 --> 01:22:00,270 The redundant boiler is here. 1235 01:22:00,305 --> 01:22:02,450 Up here there are no redundant boilers. 1236 01:22:02,485 --> 01:22:05,060 These two chambers have redundant everything. 1237 01:22:05,095 --> 01:22:10,960 They have redundant feed water systems and redundant control systems, redundant spray 1238 01:22:10,995 --> 01:22:14,120 nozzles, redundant everything, but the chamber is a chamber. 1239 01:22:14,155 --> 01:22:14,660 You get what you get. 1240 01:22:14,695 --> 01:22:19,460 They are redundant boilers is the way the ammonia boiler gets its redundancy. 1241 01:22:19,495 --> 01:22:26,290 It was designed to be utilized during entry and on the runway until the cooling is available. 1242 01:22:26,325 --> 01:22:29,100 It turns out that we don't do that anymore. 1243 01:22:29,135 --> 01:22:35,510 It turns out operationally we learned that if we cold soak the radiators before we shut 1244 01:22:35,545 --> 01:22:41,560 the doors and then bypass them and come home on the flash evaporator that there is a lot 1245 01:22:41,595 --> 01:22:43,410 of heat capacity still left in those radiators. 1246 01:22:43,445 --> 01:22:46,950 There is a lot of fluid out there and it is cold. 1247 01:22:46,985 --> 01:22:53,950 And so we can actually go all the way to wheel stop on the radiator. 1248 01:22:54,510 --> 01:22:58,340 And so at 175,000 feet we start flowing the radiator. 1249 01:22:58,375 --> 01:23:04,650 And at 100,000 feet the flash evaporator is off and we cold soak all the way home. 1250 01:23:04,685 --> 01:23:11,650 And after wheel stop the ammonia boiler cranks up. 1251 01:23:12,380 --> 01:23:15,070 I mentioned the Freon 21, the low viscosity. 1252 01:23:15,105 --> 01:23:18,190 We got an excellent performance out of that. 1253 01:23:18,225 --> 01:23:21,790 The low viscosity is really, really important, as much parallelism as we have. 1254 01:23:21,825 --> 01:23:23,640 I didn't really give you the numbers. 1255 01:23:23,675 --> 01:23:25,690 In the single panels we have 26 tubes. 1256 01:23:25,725 --> 01:23:32,550 In the two-sided panels, I believe, there are 66 tubes. 1257 01:23:32,585 --> 01:23:33,290 Lots of tubes. 1258 01:23:33,325 --> 01:23:34,230 Lots of parallelism. 1259 01:23:34,265 --> 01:23:40,970 It is awfully easy to get flow instability in a thermal system like that but the Freon 1260 01:23:41,005 --> 01:23:41,540 loop does great. 1261 01:23:41,575 --> 01:23:48,120 We have redundant pumps, all liquid heat exchangers and cold plates. 1262 01:23:48,155 --> 01:23:50,330 This is that chamber that I told you. 1263 01:23:50,365 --> 01:23:54,620 If you can look right down here, this is one person. 1264 01:23:54,655 --> 01:23:57,190 In fact, there is a radiator panel. 1265 01:23:57,225 --> 01:23:59,310 This was during buildup. 1266 01:23:59,345 --> 01:24:04,330 Twice we tested the flash evaporator in this environment once as part of the integrated 1267 01:24:04,365 --> 01:24:07,990 system with all the radiators and once by itself. 1268 01:24:08,025 --> 01:24:12,350 And twice we tested the radiators, one as part of the integrated system and once by 1269 01:24:12,385 --> 01:24:13,010 themselves. 1270 01:24:13,045 --> 01:24:16,490 So we did essentially three large tests. 1271 01:24:16,525 --> 01:24:21,050 And the one that had the entire system in it, had all the cold plates, had everything 1272 01:24:21,085 --> 01:24:26,210 in it, as I said, is the most sophisticated thermal test we've ever done at JSC. 1273 01:24:26,245 --> 01:24:29,480 And it proved that the system could work. 1274 01:24:29,515 --> 01:24:34,560 It also proved that we had to tune the flash evaporator nozzle because it was wrong. 1275 01:24:34,595 --> 01:24:38,850 But we did get the data, we did prove it was wrong and we got it re-machined. 1276 01:24:38,885 --> 01:24:42,660 A machine out of columbium, somebody else will have to answer why. 1277 01:24:42,695 --> 01:24:47,730 And so it was a problem for Aaron to go get us another one, but it fixed it and it was 1278 01:24:47,765 --> 01:24:48,210 successful. 1279 01:24:48,245 --> 01:24:53,480 [AUDIENCE QUESTION] 1280 01:24:53,515 --> 01:24:57,900 You can have a command module and a service module and a stack configuration in side that 1281 01:24:57,935 --> 01:24:59,340 chamber. 1282 01:24:59,375 --> 01:25:03,400 And it had a solar and full vacuum. 1283 01:25:03,435 --> 01:25:05,690 [AUDIENCE QUESTION] 1284 01:25:05,725 --> 01:25:07,770 It was a manned chamber then. 1285 01:25:07,805 --> 01:25:09,980 It is not now. 1286 01:25:10,015 --> 01:25:13,870 After Apollo-Soyuz, it hasn't been manned since then. 1287 01:25:13,905 --> 01:25:16,250 It's still available for testing but is not manned. 1288 01:25:16,285 --> 01:25:20,850 It has a sister chamber 100 feet that way where all of the EVA testing is done. 1289 01:25:20,885 --> 01:25:24,550 A good example, I think, of how the Shuttle Program built on a lot of Apollo-- The same 1290 01:25:24,585 --> 01:25:31,550 thing at the Cape where a lot of the launch hardware was adapted is the Shuttle Program, 1291 01:25:39,420 --> 01:25:46,420 you know, you heard about the budgetary constraints. 1292 01:25:55,850 --> 01:25:56,100 The Shuttle Program never could have afforded to build something like that. 1293 01:25:55,850 --> 01:25:56,100 But luckily a lot of this equipment was built during Apollo when the money was much more 1294 01:25:55,850 --> 01:25:56,100 available. 1295 01:25:55,850 --> 01:25:59,350 If you have been keeping count, we're getting toward the end here. 1296 01:25:59,385 --> 01:26:06,350 I did want to mention, before we left the main orbiter systems, that there was some 1297 01:26:06,820 --> 01:26:09,990 rotating equipment life testing that we did for the program. 1298 01:26:10,025 --> 01:26:13,170 The equipment we're talking about here is the cabin fan, the water gas separators, the 1299 01:26:13,205 --> 01:26:17,340 avionics bay fans, cabin coolant and the vehicle coolant pumps. 1300 01:26:17,375 --> 01:26:22,260 The life requirement was 100 missions, and that was calculated by somebody to be 20,000 1301 01:26:22,295 --> 01:26:22,820 hours. 1302 01:26:22,855 --> 01:26:28,900 If you could show 20,000 hours of successful operation, you had the design life of the 1303 01:26:28,935 --> 01:26:29,980 hardware. 1304 01:26:30,015 --> 01:26:34,700 We set up a laboratory to run the equipment. 1305 01:26:34,735 --> 01:26:37,900 It was obviously a low-maintenance lab. 1306 01:26:37,935 --> 01:26:42,960 We collected data and checked in the room occasionally to see if everything was all 1307 01:26:42,995 --> 01:26:43,680 right. 1308 01:26:43,715 --> 01:26:49,590 It turned out that all the equipment passed the 20,000 hour requirement. 1309 01:26:49,625 --> 01:26:52,650 We did learn something, though, that some of that stuff was so noisy. 1310 01:26:52,685 --> 01:26:55,080 Oh, it was noisy. 1311 01:26:55,115 --> 01:27:02,080 There was some work done on some muffling, but the hardware itself was all good. 1312 01:27:04,540 --> 01:27:05,370 We are at the end. 1313 01:27:05,405 --> 01:27:05,880 Yes. 1314 01:27:05,915 --> 01:27:08,710 Were there noise requirements [AUDIENCE QUESTION]? 1315 01:27:08,745 --> 01:27:12,040 Yes, there was a cabin noise spec. 1316 01:27:12,075 --> 01:27:14,530 And, yes, it had to be met. 1317 01:27:14,565 --> 01:27:16,590 And I don't remember how it was met. 1318 01:27:16,625 --> 01:27:17,870 We put mufflers on some of the equipment. 1319 01:27:17,905 --> 01:27:23,920 Maybe some insulation inside of the ducting, I'm not sure. 1320 01:27:23,955 --> 01:27:26,830 If we have time, COHEN: I will tell a little anecdote here. 1321 01:27:26,865 --> 01:27:30,600 I chaired the Change Control Board. 1322 01:27:30,635 --> 01:27:32,740 [NOISE OBSCURES] 1323 01:27:32,775 --> 01:27:39,740 The medical organization came to see me and said that the cabin was very, very noisy and 1324 01:27:40,330 --> 01:27:45,370 it was going to really do a detriment to the astronauts. 1325 01:27:45,405 --> 01:27:52,370 And it was very expensive in terms of dollars and weight to really get all the cabin fans 1326 01:27:53,910 --> 01:27:59,190 and cabin environment down to the level they wanted. 1327 01:27:59,225 --> 01:28:00,090 I thought for a moment. 1328 01:28:00,125 --> 01:28:03,260 I go out to California a lot. 1329 01:28:03,295 --> 01:28:08,760 I go out to Rockwell and stay in motels that are on the Los Angeles freeway. 1330 01:28:08,795 --> 01:28:15,760 And I said you don't see me worried about my ears in staying in those freeways and not 1331 01:28:16,080 --> 01:28:18,490 being able to sleep and having all that noise. 1332 01:28:18,525 --> 01:28:22,980 And the doctor looked at me for a moment and said, well, you're already deaf. 1333 01:28:23,015 --> 01:28:26,060 And I said what did you say? 1334 01:28:26,095 --> 01:28:30,740 But we did have to make some modifications of it to actually reduce noise. 1335 01:28:30,775 --> 01:28:32,480 Let me interject one item. 1336 01:28:32,515 --> 01:28:35,220 I think somebody asked the issue about the IMU. 1337 01:28:35,255 --> 01:28:41,880 We decided to pick the IMU off the shelves, and it was air-cooled, to really do it right. 1338 01:28:41,915 --> 01:28:48,050 If we would have done it right, we would have picked an IMU which was compatible with liquid 1339 01:28:48,085 --> 01:28:49,910 cooling rather than redesign it. 1340 01:28:49,945 --> 01:28:53,910 But we decided to stick with the IMU that was air-cooled. 1341 01:28:53,945 --> 01:28:56,540 Whether that was the right decision to make, I don't know. 1342 01:28:56,575 --> 01:29:00,100 It seemed like it was because I think we've only had one problem with an IMU. 1343 01:29:00,135 --> 01:29:02,580 I don't think we've had many problems with the IMU. 1344 01:29:02,615 --> 01:29:06,920 But that is a little anecdote that I thought of. 1345 01:29:06,955 --> 01:29:10,130 That's a program manager's trait. 1346 01:29:10,165 --> 01:29:14,550 Probably the air-cooled IMU was a less expensive option. 1347 01:29:14,585 --> 01:29:21,550 It might have cost a little in terms of thermal efficiency, but that is only energy power. 1348 01:29:21,840 --> 01:29:26,670 And power was available so it was a good tradeoff. 1349 01:29:26,705 --> 01:29:31,400 This is the last of the subsystem areas. 1350 01:29:31,435 --> 01:29:33,850 This is the EVA airlock support. 1351 01:29:33,885 --> 01:29:38,590 The Environmental Thermal Control and Life Support System does support the airlock. 1352 01:29:38,625 --> 01:29:45,590 It maintains the cabin pressure and composition during the airlock repress and depress. 1353 01:29:45,870 --> 01:29:52,870 This is really a requirement back on the ARS and the pressure and composition control system 1354 01:29:53,130 --> 01:29:58,930 because airlock use basically dumps cabin gas and then you repress the airlock. 1355 01:29:58,965 --> 01:30:04,910 It is a requirement that you cannot upset the cabin while you're doing the EVA function. 1356 01:30:04,945 --> 01:30:08,570 We also provide the service and cooling umbilical. 1357 01:30:08,605 --> 01:30:12,610 If you have any kind of mental picture of being in the airlock, the crew is connected 1358 01:30:12,645 --> 01:30:18,040 with cooling and oxygen through an umbilical so they don't use the consumables in their 1359 01:30:18,075 --> 01:30:20,140 spacesuit. 1360 01:30:20,175 --> 01:30:23,970 And so that is provided by the ETCLSS. 1361 01:30:24,005 --> 01:30:27,590 Heat rejection, the crew wears a liquid cooling garment. 1362 01:30:27,625 --> 01:30:33,360 And the cooling for that is done by the vehicle until you go EVA, of course. 1363 01:30:33,395 --> 01:30:33,950 Then the recharge. 1364 01:30:33,985 --> 01:30:39,930 We supply the backpack O2 recharge from the 900 PSI cryo. 1365 01:30:39,965 --> 01:30:42,590 We supply the water to recharge for the sublimator. 1366 01:30:42,625 --> 01:30:49,360 NASA is overrun with acronyms. 1367 01:30:49,395 --> 01:30:54,340 EMU is extra vehicular mobility unit, which means nothing but spacesuit and backpack. 1368 01:30:54,375 --> 01:30:58,570 So the spacesuit and backpack uses an evaporative heat sink and it uses a sublimator. 1369 01:30:58,605 --> 01:31:05,570 And the idea there is it's a device that exposes a layer of ice to space and then it sublimates 1370 01:31:05,950 --> 01:31:12,080 and you get your cooling from that as opposed to putting a liquid water on a surface and 1371 01:31:12,115 --> 01:31:12,540 flashing it. 1372 01:31:12,575 --> 01:31:16,110 Anyway, that has to be serviced. 1373 01:31:16,145 --> 01:31:18,890 That water is provided from the system. 1374 01:31:18,925 --> 01:31:22,650 And then the condensate that the crew brings back, EVA, that's a sweaty job. 1375 01:31:22,685 --> 01:31:25,190 That condensate goes back into the system. 1376 01:31:25,225 --> 01:31:31,920 So the airlock support is another part of this system. 1377 01:31:31,955 --> 01:31:33,440 In fact, that is the sixth part. 1378 01:31:33,475 --> 01:31:34,940 So we are through. 1379 01:31:34,975 --> 01:31:37,630 This is a picture of the airlock. 1380 01:31:37,665 --> 01:31:38,340 Not really the airlock. 1381 01:31:38,375 --> 01:31:42,550 This is the test chamber that we built to put the equipment in. 1382 01:31:42,585 --> 01:31:46,390 You'll notice it has the right hatch in it. 1383 01:31:46,425 --> 01:31:51,550 And, if you can recall back an hour and a half ago, I showed you a picture where there 1384 01:31:51,585 --> 01:31:56,920 was this hatch basically on the backside of the test chamber. 1385 01:31:56,955 --> 01:31:58,450 We hook those together. 1386 01:31:58,485 --> 01:32:03,200 Because, as I said, as you depress and repress the airlock it affects the cabin. 1387 01:32:03,235 --> 01:32:06,770 So we needed a test environment that had both those simultaneously. 1388 01:32:06,805 --> 01:32:10,570 But the difference is this has to go all the way to vacuum. 1389 01:32:10,605 --> 01:32:14,070 So we connected this to our vacuum system. 1390 01:32:14,105 --> 01:32:18,790 And, when the crew is inside this, it is a manned vacuum test. 1391 01:32:18,825 --> 01:32:25,790 And when the crew is inside the other test chamber it is basically sea level or, at most, 1392 01:32:26,870 --> 01:32:30,450 8 PSI would be the lowest it would ever be. 1393 01:32:30,485 --> 01:32:36,700 And I think the last picture is a spacesuit inside the airlock. 1394 01:32:36,735 --> 01:32:40,860 And this is just a little cutaway showing the airlock. 1395 01:32:40,895 --> 01:32:43,540 This was mounted on the back of that chamber you saw earlier. 1396 01:32:43,575 --> 01:32:50,540 If you bring that picture back up, I will talk to that for just a minute and then we 1397 01:32:56,880 --> 01:32:58,580 will have some questions. 1398 01:32:58,615 --> 01:33:05,580 Before every flight, one of the things that we do is that every EVA crewmember takes his 1399 01:33:07,870 --> 01:33:14,870 or her spacesuit into that EVA test chamber, into the airlock test chamber so you actually 1400 01:33:15,040 --> 01:33:19,960 get a chance to take your own suit down to vacuum. 1401 01:33:19,995 --> 01:33:26,920 And particularly, before you do your very first EVA, it is really a confidence builder 1402 01:33:26,955 --> 01:33:32,480 because the physical sensations that you get in a suit -- And remember you're at about 1403 01:33:32,515 --> 01:33:35,990 a 4 PSI pure oxygen environment. 1404 01:33:36,025 --> 01:33:39,090 Your body, the inside of your mouth feels a little different. 1405 01:33:39,125 --> 01:33:44,740 There are funny sounds with the fans inside the suit. 1406 01:33:44,775 --> 01:33:48,750 The sorts of things that you don't want to experience the first time when you actually 1407 01:33:48,785 --> 01:33:50,950 go outside into space. 1408 01:33:50,985 --> 01:33:57,950 It is much better to do it here in a controlled environment where if there is a problem -- Actually, 1409 01:33:58,480 --> 01:34:01,410 you are supported because of the weight of the suit. 1410 01:34:01,445 --> 01:34:04,580 It doesn't look like there is anybody in this suit. 1411 01:34:04,615 --> 01:34:11,260 But, when you're in this suit, you're actually supported by a cable to the ceiling of the 1412 01:34:11,295 --> 01:34:13,940 chamber which is on quick release bolts. 1413 01:34:13,975 --> 01:34:18,760 You're suspended up here. 1414 01:34:18,795 --> 01:34:25,760 And, if you ever have a problem, they can release this, repressurize the chamber within 1415 01:34:27,480 --> 01:34:29,270 about 30 seconds. 1416 01:34:29,305 --> 01:34:32,790 I think that's the limit for a manned rated chamber. 1417 01:34:32,825 --> 01:34:38,750 You're going to be able to repress in about 30 seconds and then just lift you out, suit 1418 01:34:38,785 --> 01:34:43,080 and all from the top, and get you out of your suit and get you to the medics. 1419 01:34:43,115 --> 01:34:47,210 This is just an inverted bell jar. 1420 01:34:47,245 --> 01:34:49,530 The hatch is not sealed. 1421 01:34:49,565 --> 01:34:56,530 When you depress it just like pulls it out and seals due to the pressure difference. 1422 01:34:56,670 --> 01:34:59,600 You just lift the top off. 1423 01:34:59,635 --> 01:35:06,480 Yet another example of the extensive testing that we go through before every mission. 1424 01:35:06,515 --> 01:35:13,480 I might add one more thing, which I forgot actually to add earlier. 1425 01:35:14,790 --> 01:35:21,790 The manned rating is a term used in manned spacecraft which means that you've specifically 1426 01:35:23,140 --> 01:35:30,140 tested it and said that its design is worthy of supporting a human. 1427 01:35:31,440 --> 01:35:34,810 The airlock had to provide that function. 1428 01:35:34,845 --> 01:35:37,330 So Aaron was faced with man rating the airlock. 1429 01:35:37,365 --> 01:35:42,610 And manned test capability is very scarce. 1430 01:35:42,645 --> 01:35:48,400 In fact, JSC may be the only place anymore that can do it. 1431 01:35:48,435 --> 01:35:54,060 Anyway, we volunteered to do that as part of our test program as a programmatic requirement. 1432 01:35:54,095 --> 01:36:00,560 Not as testing or watching or confirming anything, but as a prime part of the test program was 1433 01:36:00,595 --> 01:36:01,510 the manned rating of the airlock. 1434 01:36:01,545 --> 01:36:02,730 And that was done in Houston. 1435 01:36:02,765 --> 01:36:05,970 That is an interesting thought. 1436 01:36:06,005 --> 01:36:12,970 If my memory serves me correctly, one of the problems we had in the early part of the Manned 1437 01:36:14,500 --> 01:36:21,500 Space Program was doing some chamber runs McDonnell-Douglas with a two-gas system where 1438 01:36:23,770 --> 01:36:28,860 we actually lost the heat [NOISE OBSCURES] 1439 01:36:28,895 --> 01:36:32,990 in the chamber and almost lost a test subject. 1440 01:36:33,025 --> 01:36:37,840 And that was when Apollo decided to go to 100% oxygen. 1441 01:36:37,875 --> 01:36:38,880 And that is what led up to the fire on the pad. 1442 01:36:38,915 --> 01:36:39,130 It went to 100% oxygen at 16 pounds per square inch with an invert over the hatch for another 1443 01:36:38,880 --> 01:36:39,130 reason. 1444 01:36:38,880 --> 01:36:45,600 And that is really if you can realize that 100% oxygen at 16 PSI everything burns. 1445 01:36:45,635 --> 01:36:45,870 Stainless steel is not self-extinguishing at 16 PSI. 1446 01:36:45,905 --> 01:36:47,250 And, of course, that's what we were up when we had the Apollo I fire on the pad. 1447 01:36:47,285 --> 01:36:49,050 It was a function of doing some test work with the combined atmosphere. 1448 01:36:49,085 --> 01:36:54,890 So you have got to be careful that sometimes you don't over-react the thing. 1449 01:36:54,925 --> 01:37:01,890 Then we went back to a different type of atmosphere. 1450 01:37:15,030 --> 01:37:18,200 Did you have a question? 1451 01:37:18,235 --> 01:37:22,550 The systems you've been describing today seem to take up a lot of space in the Orbiter like 1452 01:37:22,585 --> 01:37:23,830 other systems. 1453 01:37:23,865 --> 01:37:30,830 How did you negotiate and manage other subsystems for the space and the volume in the way that 1454 01:37:34,610 --> 01:37:35,840 you wanted? 1455 01:37:35,875 --> 01:37:39,290 That is a good question but you're asking the wrong person. 1456 01:37:39,325 --> 01:37:41,720 We are the government. 1457 01:37:41,755 --> 01:37:45,720 We hired a contractor to design the vehicle. 1458 01:37:45,755 --> 01:37:52,620 Now, the design aspects of it, the philosophy of it, the functionality of it we were very, 1459 01:37:52,655 --> 01:37:55,840 very integral with. 1460 01:37:55,875 --> 01:38:00,410 We watched, we audited, we said that looks smart, but we didn't go and say put that cold 1461 01:38:00,445 --> 01:38:02,710 plate here and put that heat exchanger there. 1462 01:38:02,745 --> 01:38:05,020 The vehicle integrated design was Rockwell's. 1463 01:38:05,055 --> 01:38:07,130 Let me tell you how it was done. 1464 01:38:07,165 --> 01:38:09,940 Actually, in those years we didn't have CAD/CAM systems. 1465 01:38:09,975 --> 01:38:14,250 What we did is used everything on mockups. 1466 01:38:14,285 --> 01:38:16,320 We did mockups. 1467 01:38:16,355 --> 01:38:21,120 The system was laid out of what to do and the functions of what they had to do and the 1468 01:38:21,155 --> 01:38:21,370 plumbing. 1469 01:38:21,260 --> 01:38:23,590 And this was all laid out on a mockup. 1470 01:38:23,625 --> 01:38:28,210 And basically that was how it was negotiated in terms of what you need. 1471 01:38:28,245 --> 01:38:32,020 In today's environment you wouldn't do that. 1472 01:38:32,055 --> 01:38:34,170 You would use electronic capability. 1473 01:38:34,205 --> 01:38:36,300 You would use your CAD/CAM systems. 1474 01:38:36,335 --> 01:38:37,860 You would actually draw it up on your computer. 1475 01:38:37,895 --> 01:38:40,440 In fact, the 777 was built that way. 1476 01:38:40,475 --> 01:38:44,590 The 777 at Boeing, they didn't use hard mockups. 1477 01:38:44,625 --> 01:38:46,640 They used electronic mockups. 1478 01:38:46,675 --> 01:38:47,720 And that is what we would do today. 1479 01:38:47,755 --> 01:38:48,970 And it would be much easier. 1480 01:38:49,005 --> 01:38:50,810 You would probably call all the engineers together. 1481 01:38:50,845 --> 01:38:55,410 You would sit down and show how the equipment was laid out, get a satisfactory buyoff on 1482 01:38:55,445 --> 01:38:58,600 it and do it much more rapidly and much more quickly. 1483 01:38:58,635 --> 01:39:04,360 In the future, what you will be doing is actually use a CAD/CAM system or CAD system to actually 1484 01:39:04,395 --> 01:39:07,670 negotiate the space you need for it. 1485 01:39:07,705 --> 01:39:09,530 That is a good question. 1486 01:39:09,565 --> 01:39:15,710 And it was based on purely that you would get drawings, mockups, go out and lay it out 1487 01:39:15,745 --> 01:39:17,360 in a soft mockup or hard mockup. 1488 01:39:17,395 --> 01:39:20,290 You would get the engineers to come out, the manufacturing people to come out and say this 1489 01:39:20,325 --> 01:39:23,080 is how it is going to look and then get a buyoff on it. 1490 01:39:23,115 --> 01:39:24,650 Today you wouldn't do it that way. 1491 01:39:24,685 --> 01:39:27,550 You would do it all electronically so it would change. 1492 01:39:27,585 --> 01:39:29,490 Well, let me ask you a question. 1493 01:39:29,525 --> 01:39:35,430 Of all the work you've done in the Shuttle what was your biggest concern in getting ready 1494 01:39:35,465 --> 01:39:36,600 to fly or during the flight? 1495 01:39:36,635 --> 01:39:43,600 What did you have the biggest concern about? 1496 01:39:47,210 --> 01:39:48,660 I was young and confident. 1497 01:39:48,695 --> 01:39:54,530 I don't know that I had a specific area that I was really concerned about. 1498 01:39:54,565 --> 01:39:56,040 Like these people right here, right? 1499 01:39:56,075 --> 01:39:57,540 Young and confident. 1500 01:39:57,575 --> 01:40:03,630 I did recognize, though, but it did result in the integrated tests that I showed. 1501 01:40:03,665 --> 01:40:09,300 I did recognize that we had the most highly integrated thermal control system ever conceived. 1502 01:40:09,335 --> 01:40:12,840 And it had, as I said, modes within modes. 1503 01:40:12,875 --> 01:40:15,860 It changed modes with respect to the vehicle phases. 1504 01:40:15,895 --> 01:40:19,690 It changed modes with respect to operation. 1505 01:40:19,725 --> 01:40:22,820 We had 9 PSI that went to 10.2 PSI. 1506 01:40:22,855 --> 01:40:23,590 We had 8 PSI. 1507 01:40:23,625 --> 01:40:29,440 We had thermal control loops, ammonia boilers, flash evaporators, so I did recognize the 1508 01:40:29,475 --> 01:40:30,380 sophistication. 1509 01:40:30,415 --> 01:40:37,380 In fact, we proposed early on to use that large chamber in an integrated vehicle test. 1510 01:40:41,680 --> 01:40:48,680 Not we, me, but the big we looked at an integrated test like the Command Service Module was tested. 1511 01:40:49,380 --> 01:40:51,130 And that was viewed to be impractical. 1512 01:40:51,165 --> 01:40:53,380 It was cut it off at the bulkhead. 1513 01:40:53,415 --> 01:40:58,030 You could do the forward cabin part and then do the aft section, but that was viewed to 1514 01:40:58,065 --> 01:40:58,760 be impractical. 1515 01:40:58,795 --> 01:41:02,130 But it still was a very integrated design. 1516 01:41:02,165 --> 01:41:08,140 All the systems engineering that was there created that inner-dependency. 1517 01:41:08,175 --> 01:41:13,240 And I think I was smart enough to know that there was certainly some potential risks there. 1518 01:41:13,275 --> 01:41:20,240 Remember in the very beginning of this I talked about ownership of all the technical aspects? 1519 01:41:23,940 --> 01:41:25,450 We had ownership. 1520 01:41:25,485 --> 01:41:32,450 We believed that what we had done was prudent, appropriate, and we believed it would work. 1521 01:41:32,950 --> 01:41:35,010 It wasn't like you bought something and you hope it works. 1522 01:41:35,045 --> 01:41:39,740 Can you say a word of what you think, this is looking in your crystal ball, about the 1523 01:41:39,775 --> 01:41:40,250 CEV? 1524 01:41:40,285 --> 01:41:44,220 Do you think it's going to have a very similar type system or have you thought about that? 1525 01:41:44,255 --> 01:41:45,190 Well, we hope so. 1526 01:41:45,225 --> 01:41:52,190 Our new administrator has sort of back to the grassroots philosophy, or at least right 1527 01:41:52,970 --> 01:41:53,860 now. 1528 01:41:53,895 --> 01:42:00,280 And so we hope that the CEV will be developed with a lot of government involvement, that 1529 01:42:00,315 --> 01:42:04,570 the government will have ownership again of the technical aspects of the design. 1530 01:42:04,605 --> 01:42:11,570 If that happens then I think a lot of the experience that is around and a lot of the 1531 01:42:13,080 --> 01:42:16,540 free-thinking and the independence that the government can bring to that, there is another 1532 01:42:16,575 --> 01:42:20,630 school of thought that says keep the government out of the way and let the contractor go do 1533 01:42:20,665 --> 01:42:21,840 their thing. 1534 01:42:21,875 --> 01:42:26,720 And, obviously, you wouldn't get that position from me but there are people that believe 1535 01:42:26,755 --> 01:42:27,420 that's the right way to do it. 1536 01:42:27,455 --> 01:42:33,150 Do you think the system will look pretty much like this or similar to it? 1537 01:42:33,185 --> 01:42:37,630 Well, similar, yes, I do think so. 1538 01:42:37,665 --> 01:42:44,630 I believe that the very tight schedule for the CEV is going to put a lot of pressure 1539 01:42:46,050 --> 01:42:49,420 on the program manager to go with the tried and true. 1540 01:42:49,455 --> 01:42:53,840 So I don't think there is going to be innovation that has risk with it. 1541 01:42:53,875 --> 01:42:58,490 Maybe there will be innovation that is good engineering, but I think the innovation with 1542 01:42:58,525 --> 01:43:00,700 risk will be very much minimized. 1543 01:43:00,735 --> 01:43:05,690 Because taking Shuttle offline in 2010 there is going be a lot of pressure to get this 1544 01:43:05,725 --> 01:43:06,380 vehicle finished. 1545 01:43:06,415 --> 01:43:13,380 I think that is going to breed some conservatism on the design side. 1546 01:43:17,660 --> 01:43:24,660 We talk about considering operation while you're doing the design, but there were always 1547 01:43:31,030 --> 01:43:32,660 things once the design was made. 1548 01:43:32,695 --> 01:43:38,590 Well, like you mention, once we came up with a requirement for a 10.2 cabin we had to develop 1549 01:43:38,625 --> 01:43:39,350 workarounds. 1550 01:43:39,385 --> 01:43:44,220 And one of the other things that after the system is designed, we then start to figure 1551 01:43:44,255 --> 01:43:48,210 out how can it fail and work on malfunction procedures. 1552 01:43:48,245 --> 01:43:54,440 And I know that the malfunction procedure for loss of two coolant loops that was probably 1553 01:43:54,475 --> 01:43:57,640 the worst simulation case that we ever had to deal with. 1554 01:43:57,675 --> 01:44:01,930 I am curious to get your opinion. 1555 01:44:01,965 --> 01:44:08,780 Walt described how we have two independent cooling loops so that in principle one failure 1556 01:44:08,815 --> 01:44:09,890 won't take them both out. 1557 01:44:09,925 --> 01:44:14,480 Now, I don't remember what it was, but they did discover a single point failure somewhere 1558 01:44:14,515 --> 01:44:20,000 in there which I think was corrected but where you could have lost both of the cooling loops 1559 01:44:20,035 --> 01:44:23,780 with a single failure. 1560 01:44:23,815 --> 01:44:26,890 The only failure I remember is one that John Young used to worry about. 1561 01:44:26,925 --> 01:44:33,890 It had to do with if you did lose a radiator that that could bleed your accumulator down. 1562 01:44:34,170 --> 01:44:40,280 And so they did add an isolation valve so they can isolate the radiator side. 1563 01:44:40,315 --> 01:44:45,830 But the idea was to obviously not lose your fluid with a single hit. 1564 01:44:45,865 --> 01:44:50,170 That even though you have a nice completely functional thermal control system it is useless 1565 01:44:50,205 --> 01:44:52,370 because it has no fluid. 1566 01:44:52,405 --> 01:44:58,650 We did have an emergency de-orbit procedure for loss of two Freon cooling loops. 1567 01:44:58,685 --> 01:45:03,390 And, of all the things that we practices, that was the hairiest because it was absolutely 1568 01:45:03,425 --> 01:45:04,560 time critical. 1569 01:45:04,595 --> 01:45:09,480 At this point, you have no way of getting heat out of the cabin so you cannot ultimately 1570 01:45:09,515 --> 01:45:11,520 cool your electronics. 1571 01:45:11,555 --> 01:45:17,400 The cabin gets hot, your electronics get hot so you have to do an immediate de-orbit. 1572 01:45:17,435 --> 01:45:21,460 Hopefully you're within range of a landing site. 1573 01:45:21,495 --> 01:45:27,780 And then you turn off all the equipment that you can possibly turn off, including most 1574 01:45:27,815 --> 01:45:28,660 of your computers. 1575 01:45:28,695 --> 01:45:35,660 And, when you're riding down through entry, you basically watch the temperature of the 1576 01:45:35,990 --> 01:45:36,240 computer. 1577 01:45:35,990 --> 01:45:42,030 And, as each computer would get up to its failure temperature, you would then switch 1578 01:45:42,065 --> 01:45:47,940 on the next computer, transfer the data, you know, turn off the computer which has just 1579 01:45:47,975 --> 01:45:52,250 about failed, and hopefully you could make it to the ground. 1580 01:45:52,285 --> 01:45:59,250 And I know the instructors that would lead us through this exercise said that the information 1581 01:45:59,350 --> 01:46:03,930 they had gotten from the thermal analyst was that nobody was really sure whether we could 1582 01:46:03,965 --> 01:46:04,340 make it. 1583 01:46:04,375 --> 01:46:06,890 I don't know what your opinion was or not. 1584 01:46:06,925 --> 01:46:07,680 We practiced it. 1585 01:46:07,715 --> 01:46:11,940 But obviously, I think I've told you, nobody has ever died in a simulator. 1586 01:46:11,975 --> 01:46:18,530 But you never know whether the thermal model that they use in the simulator is really going 1587 01:46:18,565 --> 01:46:23,450 to duplicate the way the Shuttle is going to behave in an absolute emergency situation 1588 01:46:23,485 --> 01:46:24,690 like that. 1589 01:46:24,725 --> 01:46:28,420 We survived in the simulator but I don't know what your feeling is. 1590 01:46:28,455 --> 01:46:32,670 Well, we do address the thermal model accuracy. 1591 01:46:32,705 --> 01:46:38,190 We do specific testing to validate the thermal model so we do have pretty good confidence 1592 01:46:38,225 --> 01:46:38,580 in those. 1593 01:46:38,615 --> 01:46:43,950 But the real issue in overheat is that when does a piece of equipment stop working in 1594 01:46:43,985 --> 01:46:45,040 an overheat situation? 1595 01:46:45,075 --> 01:46:46,430 I mean there is no magic number. 1596 01:46:46,465 --> 01:46:51,860 It is not like at 143 degrees it is OK and 144 it is not OK. 1597 01:46:51,895 --> 01:46:57,280 And it varies with age, it varies with equipment and it varies with a lot of things. 1598 01:46:57,315 --> 01:47:02,570 So there wasn't really a precise answer as to how long you could keep everything functional 1599 01:47:02,605 --> 01:47:04,260 and come home. 1600 01:47:04,295 --> 01:47:05,040 Yes. 1601 01:47:05,075 --> 01:47:08,360 You talked earlier a little about oxygen and nitrogen mixing in the cabin. 1602 01:47:08,395 --> 01:47:11,970 I was wondering if there is a way to really study that on the ground since you're not 1603 01:47:12,005 --> 01:47:13,880 in a DoD environment. 1604 01:47:13,915 --> 01:47:18,780 How do you know there are not pockets of nitrogen sitting around that an astronaut can stick 1605 01:47:18,815 --> 01:47:19,960 his heat into? 1606 01:47:19,995 --> 01:47:20,760 Very good. 1607 01:47:20,795 --> 01:47:22,210 I just forgot to mention that earlier. 1608 01:47:22,245 --> 01:47:29,210 The testing that we ran, we had to set it up very carefully. 1609 01:47:55,670 --> 01:48:00,520 If you notice, there is a flight deck and a mid-deck, so obviously buoyancy is going 1610 01:48:00,555 --> 01:48:01,750 to mix that stuff for you. 1611 01:48:01,785 --> 01:48:07,390 What we did is set up a thermal condition where less than one degree thermal gradient 1612 01:48:07,425 --> 01:48:10,570 everywhere in there had to exist before we ran the test. 1613 01:48:10,605 --> 01:48:17,440 And that was to guaranty that we had no help from the naturally induced circulation. 1614 01:48:17,475 --> 01:48:18,900 But you are absolutely right. 1615 01:48:18,935 --> 01:48:24,140 That test would have been a useless test without neutralizing the gravity effects. 1616 01:48:24,175 --> 01:48:31,140 And actually the first time that I did the spacesuit test in there we actually used the 1617 01:48:32,660 --> 01:48:33,280 10.2 protocol. 1618 01:48:33,315 --> 01:48:40,280 So I actually had to go in the day before, take the cabin to 10.2, spend the night and 1619 01:48:42,110 --> 01:48:45,040 then we could do just a 40 minute prebreathe. 1620 01:48:45,075 --> 01:48:52,040 For most of the other tests, when you go in, in order to avoid the inconvenience and expense 1621 01:48:53,020 --> 01:48:56,790 of staying through the night, you go in early in the morning. 1622 01:48:56,825 --> 01:49:00,900 And then you're coming right from a sea level environment. 1623 01:49:00,935 --> 01:49:07,900 So, before you go down to 4 PSI in the suit, you actually have to prebreathe pure oxygen 1624 01:49:07,950 --> 01:49:09,200 for four hours. 1625 01:49:09,235 --> 01:49:11,040 As Walt said, that was the alternative. 1626 01:49:11,075 --> 01:49:15,540 You basically just get in your suit. 1627 01:49:15,575 --> 01:49:20,260 You can either bring a book and read your book or they will pipe music into you if you 1628 01:49:20,295 --> 01:49:25,150 want to give them a CD, or I guess there was an audiocassette in those days, or they have 1629 01:49:25,185 --> 01:49:26,920 a little black and white TV monitor. 1630 01:49:26,955 --> 01:49:31,350 And you just sort of sit there for four hours. 1631 01:49:31,385 --> 01:49:36,100 And the problem is you're not allowed to go to sleep. 1632 01:49:36,135 --> 01:49:40,060 That would be the easiest thing, but they want you actually to move around because when 1633 01:49:40,095 --> 01:49:44,590 you're moving your muscles you're actually then doing a better job of de-nitrogenating. 1634 01:49:44,625 --> 01:49:45,710 So you have to stay awake. 1635 01:49:45,745 --> 01:49:52,380 And if you don't say anything for more than about 10 minutes they will pipe something 1636 01:49:52,415 --> 01:49:55,360 in and say, Jeff, are you awake? 1637 01:49:55,395 --> 01:49:58,760 But this was a very, very useful facility. 1638 01:49:58,795 --> 01:50:01,590 I mean they used it for all different sorts of things. 1639 01:50:01,625 --> 01:50:07,550 And I guess that was the one new facility which was built for the Shuttle specifically. 1640 01:50:07,585 --> 01:50:07,800 Yes. 1641 01:50:07,550 --> 01:50:12,950 Jeff mentioned several times the 10.2 and I talked about the 9. 1642 01:50:12,985 --> 01:50:19,950 The 9 was the original design, but the issues with the 9 PSI had to do with the oxygen percentage 1643 01:50:21,460 --> 01:50:23,130 got too high. 1644 01:50:23,165 --> 01:50:26,550 And so there was much concern about flammability. 1645 01:50:26,585 --> 01:50:33,550 The idea was if you could raise the pressure up some to 10.2 then that would be less of 1646 01:50:33,910 --> 01:50:35,630 a flammability issue. 1647 01:50:35,665 --> 01:50:42,630 But then the problem became at 10.2 that the suit at 4 PSI was too much of a drop. 1648 01:50:44,380 --> 01:50:50,160 If you're in the bends while diving, somebody mentioned diving earlier, scuba, you could 1649 01:50:50,195 --> 01:50:51,140 usually use a two to one. 1650 01:50:51,175 --> 01:50:55,330 If you don't reduce pressure more than half you're probably OK. 1651 01:50:55,365 --> 01:50:58,340 You're probably not going to get the bends, but half of 10.2 is not 4. 1652 01:50:58,375 --> 01:51:01,260 And the suit is at 4, so there was that issue again. 1653 01:51:01,295 --> 01:51:08,260 They raised and bumped the suit up a little bit and got it up to 4.3 and went to 10.2 1654 01:51:08,340 --> 01:51:12,130 and developed the prebreathe protocols that made that acceptable. 1655 01:51:12,165 --> 01:51:13,430 That is sort of how it balanced out. 1656 01:51:13,465 --> 01:51:15,200 That was another operational move later. 1657 01:51:15,235 --> 01:51:20,990 And, as Walt said, you're spending enough time, once you get in the suit and you purge 1658 01:51:21,025 --> 01:51:25,180 all the nitrogen out, and so you're sitting in a pure oxygen environment, you've got to 1659 01:51:25,215 --> 01:51:30,430 do a bunch of tests and check out communication tests and cooling tests. 1660 01:51:30,465 --> 01:51:36,400 You basically are not losing much time by having to spend 40 minutes prebreathing. 1661 01:51:36,435 --> 01:51:38,070 The whole thing worked out pretty well. 1662 01:51:38,105 --> 01:51:43,470 And it will be an interesting question on how they designed the CEV because the CEV 1663 01:51:43,505 --> 01:51:47,880 has to be compatible with docking to the Space Station which works at a sea level environment. 1664 01:51:47,915 --> 01:51:53,800 But, on the other hand, if you're going to take the CEV into a situation where you want 1665 01:51:53,835 --> 01:52:00,040 to do a lot of space walks, you probably want to be able to operate it at more like 8.5 1666 01:52:00,075 --> 01:52:07,040 or 9 PSI so that you can go right into a spacesuit without an extensive prebreathe. 1667 01:52:08,740 --> 01:52:12,450 And, of course, people are always trying to figure out could we design the spacesuit to 1668 01:52:12,485 --> 01:52:14,110 work at a higher pressure? 1669 01:52:14,145 --> 01:52:17,130 But then you give up maneuverability. 1670 01:52:17,165 --> 01:52:23,670 We will talk about that in another lecture that I will be giving on EVA systems. 1671 01:52:23,705 --> 01:52:24,340 Walt, thank you very much. 1672 01:52:24,375 --> 01:52:25,050 I enjoyed it. 1673 01:52:25,085 --> 01:52:25,300 [APPLAUSE]