16.810 | January IAP 2005 | Undergraduate

Engineering Design and Rapid Prototyping

Projects

2005 Project Files

A Hypothetical Indy race car manufacturer seeks bids for a new wing design for their 2005/2006 model year vehicles. The rear-mounted wings are intended to maximize downward force (negative lift), while at the same time minimizing incremental drag and weight added to the vehicle. The wings have to conform to regulations (constraints) and be designed and manufactured in an economical fashion. Teams comprised of two students (one aerodynamicist, one structural engineer) will conceive, design, implement and operate a prototype wing and compete for the bid during a 4-week period in IAP 2005.

2005 Final Project Presentation Videos

Student Presentations and Guest Lecture by Dr. Jaroslaw Sobieski, NASA (MP4 - 408MB)

Guest Lecture by Dr. David Chang, GM (MP4 - 120MB)

2005 Project Files

Project Description (PDF)

Deliverables Flowchart (PDF)

Deliverables Description (PDF)

2005 Associated Files

Cost Estimation Sheet (PDF)

Test and Verification Protocol (PDF)

Data Analysis Protocol (PDF)

Data Analysis Spreadsheet (XLS - 1.1 MB)

2004 Project Files

Various component designs and stages from student projects. (Courtesy of Alf Kohler, Namiko Yamamoto, Gregory Mark, Chris Voekler, Aaron Bell, and Conor Walsh.)

The project teams worked throughout the course to design and optimize their component, a bicycle frame. Although each team designed the same component, the performance criteria differed. A description of each product, along with these criteria, is included in the table below. A selection of deliverables are listed under Assignments and reflect the design process that students followed.

The detailed course syllabus (PDF) provides more information on the project. Updated design requirements (PDF) were also distributed to the teams near the end of the project.

TEAMS PRODUCTS CONSTRAIN OPTIMIZE ACCEPT ASSIGNMENTS
1 - Jaclyn Cichon and Alison Gallagher-Rogers Family Economy (PDF) Cost Mass Performance

Design 1

Hand Sketch (JPG)  
Solidworks Part (SLDPRT 1), (SLDPRT 2)  
Finite Element Analysis (FEA) (PDF)

Design 2

FEA  
Picture (JPG)  
Final Presentation (PDF)

2 - Elizabeth Jordan and (Jenny) Xiaojie Hu Family Deluxe (PDF) Mass Cost Performance

Design 1

Hand Sketch (JPG)  
Solidworks Part (SLDPRT)  
FEA (PDF)  
Picture (JPG) (Courtesy of Elizabeth Jordan and Xiaojie Hu.)

Design 2

FEA (PDF)  
Picture (JPG)  
Final Presentation (PDF)

3 - JoHanna Przybylowski and Laura Condon Crossover (PDF) Mass Cost Performance

Design 1

Hand Sketch (JPG)  
Solidworks Part (SLDPRT 1), (SLDPRT 2)  
FEA (PDF)

Design 2

FEA (PDF 1), (PDF 2)  
Picture (JPG 1), (JPG 2)  
Final Presentation (PDF)

4 - Greg Mark and Chris Voekler City (PDF) Cost Mass Performance

Design 1

Hand Sketch (JPG)  
Solidworks Part (SLDPRT)  
FEA (PDF)  
Picture (JPG) (Courtesy of Gregory Mark and Chris Voekler.)

Design 2

FEA  
Picture (JPG)  
Final Presentation (PDF)

5 - Aaron Bell and Conor Walsh Racing (PDF) Mass Performance Cost

Design 1

Hand Sketch (JPG)  
Solidworks Part (SLDPRT)  
FEA (PDF)  
Picture (JPG) (Courtesy of Aaron Bell and Conor Walsh.)

Design 2

FEA (PDF)  
Picture (JPG)  
Final Presentation (PDF)

6 - Joshua Ouellette and David Newell Mountain (PDF) Performance Mass Cost

Design 1

Hand Sketch (JPG)  
Solidworks Part (SLDPRT 1), (SLDPRT 2), (SLDPRT 3)  
FEA (PDF)

Design 2

FEA (PDF)  
Picture (JPG)  
Final Presentation (PDF)

7 - Richard-Duane Chambers and John Head BMX (PDF) Performance Mass Cost

Design 1

Hand Sketch (JPG)  
Solidworks Part (SLDPRT 1), (SLDPRT 2)  
FEA (PDF)

Design 2

FEA (PDF)  
Picture (JPG)  
Final Presentation (PDF)

8 - Chris Graff and Georgene Hilb Acrobatic (PDF) Performance Mass Cost

Design 1

Hand Sketch (JPG)  
Solidworks Part (SLDPRT)  
FEA (PDF)  
Picture (JPG) (Courtesy of Christopher Graff and Georgene Hilb.)

Design 2

FEA (PDF)  
Picture (JPG)  
Final Presentation (PDF)

9 - Namiko Yamamoto and Alf Kohler Motor Bike (PDF) Performance Cost Mass

Design 1

Hand Sketch (JPG)  
Solidworks Part (SLDPRT 1), (SLDPRT 2), (SLDPRT 3), (SLDPRT 4), (SLDPRT 5)  
FEA (PDF)  
Picture (JPG) (Courtesy of Alf Kohler and Namiko Yamamoto.)

Design 2

FEA  
Picture (JPG)  
Final Presentation (PDF)