Materials Processing

Lecture Notes

LEC #	TOPICS	LECTURE NOTES	ADDITIONAL MATERIALS
1	What is materials processing? Course overview Heat conduction equation	Lecture 1 (PDF)
2	Heat conduction equation review	Lecture 2 (PDF)
3	Comparing heat transfer processes Three important cases	Lecture 3 (PDF)
4	Biot number Newtonian heating / cooling Transient solutions and dimensionless variables	Lecture 4 (PDF)	Transient heat conduction solutions (PDF)
5	Glass fibers & thermal spray industrial processes Analyzing thermal spray coatings	Lecture 5 (PDF)	Glass fiber production Gulf Broadcast. “Abahsain Fiber Glass.” March 23, 2011. YouTube. Accessed February 25, 2013. http://www.youtube.com/watch?v=GAlZc9v17bw Adeelz channel [adeelahmed26]. “How it’s made s6 ep8 - Fibreglass Insulation.” December 1, 2008. YouTube. Accessed February 25, 2013. http://www.youtube.com/watch?v=1O0jFDdkyV8 Thermal spray Avweld. “HVAF Thermal Spraying, Tungsten Carbide, Paper Industry Roll.” November 14, 2007. YouTube. Accessed February 25, 2013. http://www.youtube.com/watch?v=HQAdQvDrSl0 Remanufacturing CatRCD. “Caterpillar Remanufacturing Overview.” February 14, 2012. YouTube. Accessed February 25, 2013. http://www.youtube.com/watch?v=sWKaB1MaUA0
6	Hot rolling steel 2D analysis, superposition & friction welding setup	Lecture 6 (PDF)	Steel heat treatment CorusBCSATraining. “Steelmaking: Rolling.” July 26, 2007. YouTube. Accessed February 27, 2013. http://www.youtube.com/watch?v=6xnKmt_gsLs
7	Friction welding Introduction to radiation Black bodies, emissivity & radiation M number	Lecture 7 (PDF)	Friction welding Doug W. “Inertia Friction Welding Demonstration - Manufacturing Technology, Inc.” January 18, 2009. YouTube. Accessed March 4, 2013. http://www.youtube.com/watch?v=-aEuAK8bsQg
8	Introduction to solidification Stefan condition, simplifying thermal profile Solidification in a thick mold	Lecture 8 (PDF)
9	Sand casting, lost foam, & cooled molds Interface resistance-limited solidification Single crystal production Introduction to binary solidification	Lecture 9 (PDF)	ManufacturingET. “Sand Casting.” April 11, 2008. YouTube. Accessed March 18, 2013. http://www.youtube.com/watch?v=rgL2Jn5mk1A AutomotiveTv. “Ferrari V12 Engine.” February 21, 2008. YouTube. Accessed March 18, 2013. http://www.youtube.com/watch?v=AdcoVurVY30 Robert Lee. “Titanium Hammer Manufacturing.” February 7, 2008. YouTube. Accessed March 18, 2013. http://www.youtube.com/watch?v=NTclPnK9p9c
10	Binary solidification, no diffusion in the solid Solute balance, partition coefficient	Lecture 10 (PDF)	Jallepalli SATYA SUNITHA. “Dendritic Solidification.” August 24, 2008. YouTube. Accessed March 20, 2013. http://www.youtube.com/watch?v=S07fPo45BvM
11	Zone refining Solidification with finite diffusion in liquid Unstable solidification fronts Engineering binary alloy microstructures	Lecture 11 (PDF)
12	Fluid mechanics Introduction to fluid flow	No lecture notes
13	Introduction to fluid flow Momentum conservation Flow between parallel plates Fluid free surface boundary condition	Lecture 13 (PDF)
14	1D fluid flow with body forces Flow through plates Chart of all math in 3.044 Introduction to glass production	Lecture 14 (PDF)
15	Pilkington glass process–fluid flow Pilkington glass process–heat transfer Drag force	Lecture 15 (PDF)	Pilkington glass ProskillsUK. “Floatglass.mp4.” September 7, 2010. YouTube. Accessed April 17, 2013. http://www.youtube.com/watch?v=dw7623hu7wM Corning: Fusion glass CorningIncorporated. “The Fusion Process: At the core of Corning’s glass innovations.” January 11, 2012. YouTube. Accessed April 17, 2013. http://www.youtube.com/watch?v=q4ZU7zUxdM8
16	Navier-Stokes equation Reynolds number	Lecture 16 (PDF)
17	Class canceled	No lecture notes
18	Newtonian flow Introduction to non-Newtonian Solid state shape forming	Lecture 18 (PDF)	The Bluemint Video Haven. “How Plastic Bottles are Made.” September 10, 2006. YouTube. Accessed April 24, 2013. http://www.youtube.com/watch?v=T01i_vp2mJE
19	More on Newtonian and non-Newtonian flow	Lecture 19 (PDF)
20	Blow molding, compressive forming Introduction to powder processing Sintering, slurry processing	Lecture 20 (PDF)	Sunnyczh. “LDPE/HDPE Film Blowing Machine.” May 25, 2008. YouTube. Accessed May 6, 2013. http://www.youtube.com/watch?v=zgct8CpNWdg ElkayPlastics. “How Poly Bags Are Made movie.wmv.” December 14, 2010. YouTube. Accessed May 6, 2013. http://www.youtube.com/watch?v=O7BLsexJn0c Superformusa. “A Tour of Superform USA - Shaping the Future Together.” May 30, 2012. YouTube. Accessed May 6, 2013. http://www.youtube.com/watch?v=_zto5xDPIwo
21	Colloid processing Slurry settling / casting	Lecture 21 (PDF)
22	Introduction to steel making Steel fluid flow analysis Steel solidification analysis	Lecture 22 (PDF)	Steelmaking Dan Izzo. “Steel making.” July 29, 2007. YouTube. Accessed May 13, 2013. http://www.youtube.com/watch?v=wAcnOpOHeCU CorusBCSATraining. “Steelmaking: Continuous Casting.” July 25, 2007. YouTube. Accessed May 13, 2013. http://www.youtube.com/watch?v=d-72gc6I-_E
23	Steel solidification continued Steel factory design A bit about electronics manufacturing	Lecture 23 (PDF)