MAS.962 | Spring 2010 | Graduate

Special Topics: New Textiles

Assignments and Final Project

Assignment 4: Yarn

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For this assignment you will make a yarn that consists of two or more different materials. You should make at least 2 yards of yarn.

Create a page that documents your project. Your page should contain pictures, including one or more microscopic close-ups and one or more regular photos of the yarn. The USB microscope will be attached to the Mac computer in our lab. Write a paragraph or two that describes how your yarn was made and justifies your choice of materials.

Measure and report the following properties (if they are relevant for your yarn):

  • diameter (micrometers)
  • total length of yarn (meters or yards)
  • ply
  • fiber length (millimeters)
  • twist direction
  • twist (turns per inch)
  • conductivity (ohms per centimeter or ohms per inch)

Bonus points for measuring any of the following properties and explaining how you did so:

  • denier or tex
  • yarn size
  • tenacity
  • elongation
  • elastic recovery
  • absorbency

Sample Student Work

These samples are presented courtesy of the students and used with permission.

Conductive Spinning

Conductive Vine Yarn

Digital Quipu

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By Dawn Wendell

Three yarns made for this assignment.  (Final yarn in the foreground.)

I made yarn! Well, actually, I made 3 yarns, but I will only discuss my final yarn in detail.

The final yarn

My final yarn is a two-ply wool-steel blend. One of the plies is wool-only and the other is a mixture of conductive steel fibers and wool. The plies were spun using a drop-spindle and then plied by hand. The yarn was not soaked in hot water, so the twist isn’t set and its not quite a “finished” yarn. However, I am happy with it! My goal was to learn to spin, and by spinning both a normal wool ply and a wool-steel blend, I was able to experiment with the difference between spinning natural and man-made fibers. Also, I was hoping to make a conductive yarn but I wasn’t sure how much steel I needed to spin into the yarn for that. Luckily the amount of steel I added to the second ply was enough to have good conductance over the whole 2 meter yarn.

The steel fibers didn’t integrate very well with the wool even though I was trying to combine them evenly while spinning.

Close-up pictures of the yarn show the conductive steel fibers running through the second ply.

Yarn Specifications

The following properties of the yarn were measured:

Properties Measurements
Diameter 2-5 mm
Total yarn length 2.03 m
Ply 2
Fiber length 95 mm
Twist direction S-twist
Twist 3-4 turns/inch
Conductivity 1 ohm/inch

Extra Credit Measurements: Tex

I also measured the tex of the yarn. First I weighed the yarn I made. Then I converted its weight into a weight (in grams) per length (meters), which was 2.365 grams/meter. Since tex is the weight of 1000 meters of yarn, I multiplied 2.365 by 1000 to find that the tex of my yarn is 2,365.

Thoughts, Improvements, Suggestions

  • Spinning is HARD – This video makes it look easy!
    theartofmegan. “Spinning Yarn on a Drop Spindle – Tutorial.” YouTube. May 13, 2008. Accessed December 2, 2010. http://www.youtube.com/watch?v=7gXTWgMeMgI
    It takes a lot of patience and coordination to do correctly. However, I think this assignment was good because 2 yards was a reasonable amount to make, not too much, not too little.
  • The metal fibers seem soft at first, but the definitely “shed” more, so little bits of metal ended up all around where I was spinning. Also, I found that I couldn’t run my hand along the roving as tightly with the steel because it was more prickly than the wool when being held tightly.
  • Plying magnifies any inconsistencies in your tension from spinning. Luckily art yarns are very pretty! :-)

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By Xiao Xiao

Stretchy, electrically insulated, textured.

Idea

Because conductive yarns short themselves out easily if when not carefully used, I wanted to create a yarn that’s insulated on the outside. I took inspiration from normal insulated wire and tried to create the yarn version of an outside sheath with conductive thread running in the middle. I also wanted to take advantage of the fact that yarns can be stretchy to add some elasticity to my yarn.

A coil of the Conductive Vine yarn.

Construction

In my personal yarn collection, I had a roll of Cascade Fixation, a cotton-elatic blend, which had a fair amount of stretch. I used this yarn to construct a narrow tube using the i-cord technique with size 3 needles. Since I used thin needles and a tight knitting technique, my resulting product had tight stitching and no visible holes.

The yarn and needles used for this assignment.

After knitting my i-cord tube, I thread a length of 4-ply conductive thread through the center of the tube. I stretched the tube with the thread inside so that I’ll have enough non-stretchy core for when the outside is fully stretched. Finally, I tied off the two ends of the conductive thread to the ends of the outside tube to prevent slipping.

Specs

  • Diameter: 5556 micrometers
  • Length: 2.25 yards, 3.04 years stretched
  • Ply: 2 for Cascade Fixation
  • Fiber Length: 18 mm for Cascade Fixation
  • Twist Direction: N/A for my yarn, S for Cascade Fixation
  • Twist: N/A for my yarn, 16 turns/inch for Cascade Fixation
  • Conductivity: 1.4 Ohms/Inch

Another view of the Conductive Vine yarn.

Notes

I was happy with how the yarn turned out. I also like how the variated Cascade Fixation gave my yarn a gentle gradient between light and dark green. If I were to do this again, I would use even small-sized needles to knit the tube because sometimes the extra conductive yarn on the inside peeks out a little bit when the yarn is in relaxed position.

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By Rizal Muslimin

Digital Quipu: inspiration and design. (Left image (c) Mary Frame, from “Ancient Cloth…Ancient Code?” All rights reserved. This content is excluded from our Creative Commons license. For more information, see http://ocw.mit.edu/fairuse.)

My yarn is highly inspired by Quipu, an ancient counting devices from the Inca Empire in which knotted string act as a number for record keeping and record communication purposes (census record, state storehouse inventories, etc). This project is essentially transforming the analog ‘quipu’ into a digital ‘quipu’ by substituting the knot with the PCB and the cord with conductive and non-conductive yarn. Here, the size is scaled up to three times than the original intention [9 mm in diameter].

Specification

In this 2 yards digital quipu, there are 12 yarns ‘knotted’ with 18 PCB’s with the rules: 1 -> 5 and 5 -> 1 to create a triangular composition. The rules can later be parameterized with other types of rhythm or composition (a-b-a-b / a-a-b-b / a-a-a-b, etc).

Sequence of photos showing wool and cotton yarn plus small masonite triangles for the PCB, and the 1->5 / 5->1 yarn pattern.

Design elements of digital quipu.

Close up view of the yarn.

Total Diameter: 3 cm in triangular shape  
Total length: 1.825 meters .  
Wool fiber length: ~300 millimeters | twist direction: Z - 3 turns per inch | diameter: 3000 ~ 5000  
Cotton fiber length: ~300 millimeters | twist direction: S ~2 turns per inch | diameter : 5.5 sts to 1 In  
PCB: 4.19 cm2 | 3 for Positive Pin, 3 for Negative Pin, and 6 for MOSI, MISO, RESET and SCK pins

Special thanks to Ayu for helping me out.

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